CRANKSHAFT
5-64
2. Install:
• Piston ring
(into the cylinder)
NOTE:
Level the piston ring into the cylinder with the
piston crown.
3. Measure:
• Piston ring end gap
Out of specification
→
Replace the piston
ring.
NOTE:
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all three piston rings.
EAS24440
CHECKING THE PISTON PINS
The following procedure applies to all of the
piston pins.
1. Check:
• Piston pin
Blue discoloration/grooves
→
Replace the
piston pin and then check the lubrication
system.
2. Measure:
• Piston pin outside diameter “a”
Out of specification
→
Replace the piston
pin.
3. Measure:
• Piston pin bore inside diameter “b”
Out of specification
→
Replace the piston.
Top ring
Ring side clearance
0.030–0.065 mm (0.0012–
0.0026 in)
Limit
0.115 mm (0.0045 in)
2nd ring
Ring side clearance
0.030–0.065 mm (0.0012–
0.0026 in)
Limit
0.125 mm (0.0049 in)
a. 5 mm (0.20 in)
Top ring
End gap (installed)
0.25–0.35 mm (0.0098–0.0138
in)
Limit
0.60 mm (0.0236 in)
2nd ring
End gap (installed)
0.70–0.80 mm (0.0276–0.0315
in)
Limit
1.15 mm (0.0453 in)
Oil ling
End gap (installed)
0.10–0.35 mm (0.0039–0.0138
in)
Piston pin outside diameter
15.991–16.000 mm (0.6296–
0.6299 in)
Limit
15.971 mm (0.6288 in)
Содержание 2007 FZ6-NA
Страница 1: ...2007 FZ6 N S 4S8 28197 E0 SERVICE MANUAL FZ6 NA SA FZ6 NHG W FZ6 SHG W FZ6 NAHG SAHG ...
Страница 6: ......
Страница 8: ......
Страница 64: ...TIGHTENING TORQUES 2 19 Cylinder head tightening sequence Crankcase tightening sequence ...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil level switch 2 Oil cooler 3 Relief valve ...
Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 75: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil pump 2 Exhaust camshaft 3 Intake camshaft 4 Oil strainer ...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Oil cooler 2 Oil strainer 3 Oil level switch 4 Oil pump ...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil pump 3 Relief valve ...
Страница 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Страница 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Cylinder head 2 Intake camshaft 3 Exhaust camshaft 4 Crankshaft ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Страница 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Drive axle ...
Страница 84: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 85: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator 2 Oil cooler ...
Страница 86: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Страница 87: ...COOLING SYSTEM DIAGRAMS 2 42 1 Water pump 2 Oil cooler 3 Radiator ...
Страница 88: ...COOLING SYSTEM DIAGRAMS 2 43 ...
Страница 89: ...COOLING SYSTEM DIAGRAMS 2 44 1 Oil cooler 2 Water pump ...
Страница 90: ...COOLING SYSTEM DIAGRAMS 2 45 ...
Страница 91: ...COOLING SYSTEM DIAGRAMS 2 46 1 Radiator 2 Thermostat ...
Страница 92: ...CABLE ROUTING 2 47 EAS20430 CABLE ROUTING FZ6 S FZ6 SHG W FZ6 SA FZ6 SAHG ...
Страница 94: ...CABLE ROUTING 2 49 FZ6 N FZ6 NA ...
Страница 96: ...CABLE ROUTING 2 51 FZ6 NHG W FZ6 NAHG ...
Страница 98: ...CABLE ROUTING 2 53 FZ6 S FZ6 SHG W ...
Страница 100: ...CABLE ROUTING 2 55 FZ6 SA FZ6 SAHG ...
Страница 102: ...CABLE ROUTING 2 57 FZ6 N FZ6 NHG W ...
Страница 104: ...CABLE ROUTING 2 59 FZ6 NA FZ6 NAHG ...
Страница 106: ...CABLE ROUTING 2 61 FZ6 S FZ6 SHG W ...
Страница 108: ...CABLE ROUTING 2 63 FZ6 SA FZ6 SAHG ...
Страница 110: ...CABLE ROUTING 2 65 FZ6 N FZ6 NHG W ...
Страница 112: ...CABLE ROUTING 2 67 FZ6 NA FZ6 NAHG ...
Страница 114: ...CABLE ROUTING 2 69 FZ6 S FZ6 SHG W ...
Страница 116: ...CABLE ROUTING 2 71 FZ6 SA FZ6 SAHG ...
Страница 118: ...CABLE ROUTING 2 73 ...
Страница 120: ...CABLE ROUTING 2 75 FZ6 N FZ6 NHG W ...
Страница 122: ...CABLE ROUTING 2 77 ...
Страница 124: ...CABLE ROUTING 2 79 FZ6 NA FZ6 NAHG ...
Страница 126: ...CABLE ROUTING 2 81 ...
Страница 128: ...CABLE ROUTING 2 83 ...
Страница 130: ...CABLE ROUTING 2 85 ...
Страница 132: ...ELECTRICAL SYSTEM 3 35 REPLACING THE HEADLIGHT BULBS 3 35 ADJUSTING THE HEADLIGHT BEAMS 3 35 ...
Страница 133: ......
Страница 170: ...ELECTRICAL SYSTEM 3 37 ...
Страница 173: ......
Страница 244: ...FRONT FORK 4 71 ...
Страница 261: ......
Страница 320: ...CRANKCASE 5 59 ...
Страница 342: ...TRANSMISSION 5 81 ...
Страница 351: ...THERMOSTAT 6 8 Refer to CHECKING THE RADIATOR on page 6 3 ...
Страница 365: ...THROTTLE BODIES 7 8 ...
Страница 366: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM ...
Страница 370: ...AIR INDUCTION SYSTEM 7 13 2 Install Reed valve cover ...
Страница 383: ...ELECTRIC STARTING SYSTEM 8 10 ...
Страница 385: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 7 Main fuse 10 Battery ...
Страница 387: ...CHARGING SYSTEM 8 14 ...
Страница 399: ...SIGNALING SYSTEM 8 26 ...
Страница 433: ...FUEL PUMP SYSTEM 8 60 ...
Страница 442: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Страница 443: ...IMMOBILIZER SYSTEM 8 70 ...
Страница 446: ...ABS ANTI LOCK BRAKE SYSTEM 8 73 EAS27740 ABS COMPONENTS CHART ...
Страница 448: ...ABS ANTI LOCK BRAKE SYSTEM 8 75 EAS27750 ABS CONNECTOR LOCATION CHART ...
Страница 454: ...ABS ANTI LOCK BRAKE SYSTEM 8 81 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 478: ...ELECTRICAL COMPONENTS 8 105 EAS27970 ELECTRICAL COMPONENTS ...
Страница 480: ...ELECTRICAL COMPONENTS 8 107 ...
Страница 482: ...ELECTRICAL COMPONENTS 8 109 EAS27980 CHECKING THE SWITCHES ...
Страница 504: ...ELECTRICAL COMPONENTS 8 131 ...
Страница 511: ...TROUBLESHOOTING 9 6 ...
Страница 520: ......
Страница 521: ......
Страница 522: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...