PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
NOTE:
•
The annual checks must be performed every year, except if a kilometer-based maintenance
is performed instead.
• From 50000 km, repeat the maintenance intervals starting from 10000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READ-
ING (X 1000 km)
Annual
check
1
10
20
30
40
1
*
Fuel line
• Check fuel hoses for cracks or dam-
age.
√
√
√
√
√
2
*
Spark plugs
• Check condition.
• Clean and regap.
√
√
• Replace.
√
√
3
*
Valves
• Check valve clearance.
• Adjust.
Every 40000 km
4
Air filter ele-
ment
• Replace.
√
5
Clutch
• Check operation.
• Adjust.
√
√
√
√
√
6
*
Front brake
• Check operation, fluid level and vehi-
cle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
7
*
Rear brake
• Check operation, fluid level and vehi-
cle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
8
*
Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
9
*
Wheels
• Check runout and for damage.
√
√
√
√
10
*
Tires
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
11
*
Wheel bearings
• Check bearing for looseness or dam-
age.
√
√
√
√
12
*
Swingarm
• Check operation and for excessive
play.
√
√
√
√
• Lubricate with lithium-soap-based
grease.
Every 50000 km
Содержание 2007 FZ6-NA
Страница 1: ...2007 FZ6 N S 4S8 28197 E0 SERVICE MANUAL FZ6 NA SA FZ6 NHG W FZ6 SHG W FZ6 NAHG SAHG ...
Страница 6: ......
Страница 8: ......
Страница 64: ...TIGHTENING TORQUES 2 19 Cylinder head tightening sequence Crankcase tightening sequence ...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil level switch 2 Oil cooler 3 Relief valve ...
Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 75: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil pump 2 Exhaust camshaft 3 Intake camshaft 4 Oil strainer ...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Oil cooler 2 Oil strainer 3 Oil level switch 4 Oil pump ...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil pump 3 Relief valve ...
Страница 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Страница 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Cylinder head 2 Intake camshaft 3 Exhaust camshaft 4 Crankshaft ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Страница 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Drive axle ...
Страница 84: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 85: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator 2 Oil cooler ...
Страница 86: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Страница 87: ...COOLING SYSTEM DIAGRAMS 2 42 1 Water pump 2 Oil cooler 3 Radiator ...
Страница 88: ...COOLING SYSTEM DIAGRAMS 2 43 ...
Страница 89: ...COOLING SYSTEM DIAGRAMS 2 44 1 Oil cooler 2 Water pump ...
Страница 90: ...COOLING SYSTEM DIAGRAMS 2 45 ...
Страница 91: ...COOLING SYSTEM DIAGRAMS 2 46 1 Radiator 2 Thermostat ...
Страница 92: ...CABLE ROUTING 2 47 EAS20430 CABLE ROUTING FZ6 S FZ6 SHG W FZ6 SA FZ6 SAHG ...
Страница 94: ...CABLE ROUTING 2 49 FZ6 N FZ6 NA ...
Страница 96: ...CABLE ROUTING 2 51 FZ6 NHG W FZ6 NAHG ...
Страница 98: ...CABLE ROUTING 2 53 FZ6 S FZ6 SHG W ...
Страница 100: ...CABLE ROUTING 2 55 FZ6 SA FZ6 SAHG ...
Страница 102: ...CABLE ROUTING 2 57 FZ6 N FZ6 NHG W ...
Страница 104: ...CABLE ROUTING 2 59 FZ6 NA FZ6 NAHG ...
Страница 106: ...CABLE ROUTING 2 61 FZ6 S FZ6 SHG W ...
Страница 108: ...CABLE ROUTING 2 63 FZ6 SA FZ6 SAHG ...
Страница 110: ...CABLE ROUTING 2 65 FZ6 N FZ6 NHG W ...
Страница 112: ...CABLE ROUTING 2 67 FZ6 NA FZ6 NAHG ...
Страница 114: ...CABLE ROUTING 2 69 FZ6 S FZ6 SHG W ...
Страница 116: ...CABLE ROUTING 2 71 FZ6 SA FZ6 SAHG ...
Страница 118: ...CABLE ROUTING 2 73 ...
Страница 120: ...CABLE ROUTING 2 75 FZ6 N FZ6 NHG W ...
Страница 122: ...CABLE ROUTING 2 77 ...
Страница 124: ...CABLE ROUTING 2 79 FZ6 NA FZ6 NAHG ...
Страница 126: ...CABLE ROUTING 2 81 ...
Страница 128: ...CABLE ROUTING 2 83 ...
Страница 130: ...CABLE ROUTING 2 85 ...
Страница 132: ...ELECTRICAL SYSTEM 3 35 REPLACING THE HEADLIGHT BULBS 3 35 ADJUSTING THE HEADLIGHT BEAMS 3 35 ...
Страница 133: ......
Страница 170: ...ELECTRICAL SYSTEM 3 37 ...
Страница 173: ......
Страница 244: ...FRONT FORK 4 71 ...
Страница 261: ......
Страница 320: ...CRANKCASE 5 59 ...
Страница 342: ...TRANSMISSION 5 81 ...
Страница 351: ...THERMOSTAT 6 8 Refer to CHECKING THE RADIATOR on page 6 3 ...
Страница 365: ...THROTTLE BODIES 7 8 ...
Страница 366: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM ...
Страница 370: ...AIR INDUCTION SYSTEM 7 13 2 Install Reed valve cover ...
Страница 383: ...ELECTRIC STARTING SYSTEM 8 10 ...
Страница 385: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 7 Main fuse 10 Battery ...
Страница 387: ...CHARGING SYSTEM 8 14 ...
Страница 399: ...SIGNALING SYSTEM 8 26 ...
Страница 433: ...FUEL PUMP SYSTEM 8 60 ...
Страница 442: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Страница 443: ...IMMOBILIZER SYSTEM 8 70 ...
Страница 446: ...ABS ANTI LOCK BRAKE SYSTEM 8 73 EAS27740 ABS COMPONENTS CHART ...
Страница 448: ...ABS ANTI LOCK BRAKE SYSTEM 8 75 EAS27750 ABS CONNECTOR LOCATION CHART ...
Страница 454: ...ABS ANTI LOCK BRAKE SYSTEM 8 81 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 478: ...ELECTRICAL COMPONENTS 8 105 EAS27970 ELECTRICAL COMPONENTS ...
Страница 480: ...ELECTRICAL COMPONENTS 8 107 ...
Страница 482: ...ELECTRICAL COMPONENTS 8 109 EAS27980 CHECKING THE SWITCHES ...
Страница 504: ...ELECTRICAL COMPONENTS 8 131 ...
Страница 511: ...TROUBLESHOOTING 9 6 ...
Страница 520: ......
Страница 521: ......
Страница 522: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...