28-13-011-Rev4
10/17
ISUZU D-MAX SX SUPPLEMENT STEPS
SPOT DRILL MOUNTING POINTS
Place Track into roof channel, ensuring Track orientation is correct as shown.
Using a 3 mm Drill Bit (not supplied), spot drill the
centre
of the first, second
and fourth M8 mounting points in the Track as shown. Ensure the Track
does not move during this process by maintaining downward pressure on
the Track while spot drilling holes. Use the help of an assistant if required.
Once complete, remove Track taking care not to scratch vehicle.
1A
4
1
2
NOTE
- Ensure to use the
holes numbered and not
the smaller rivet holes
Foam Tape
Foam Tape
DRILL ROOF CHANNEL
The spot drilled Mounting
Points can now be opened
out using a 7 mm Drill
Bit (not supplied).
1B
4
1
2
Vehicle Front
Vehicle Front
DIE GRIND HOLES
Die Grind the opened out
holes from the previous
steps. This will expose the
M8 mounting points below.
2
4
1
2
Vehicle Front
REMOVE SWARF
Avoid pushing swarf into the
newly drilled holes by removing
swarf from roof channel
with a Vacuum Cleaner.
Vacuum swarf
APPLY GALVANISING
SOLUTION
Apply liberally in
and around holes
Liberally apply a Zinc Rich
Cold Galvanising Solution
to the inside surface and
surrounds of each hole.
Allow solution to become
touch dry (approx. 10 min
depending on product used).
3
4
GO BACK TO PAGE 5 AND
FOLLOW STEPS 9 - 40 TO
COMPLETE INSTALLATION
5
