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28-13-011-Rev4

14/17

SECURE END CAPS TO BARS

Insert the End Caps as shown.  A Rubber 
Mallet can be used to assist installation.

Secure using Plastite Screw 
(from LockNLoad Bar Kit).  
Tighten using a #2 Phillips 
Head Screwdriver.

32

33

BAR SLOT COVERS (OUTSIDE LEG)

Measure the Bar channel outside of 
the Legs and subtract 20 mm from 
this measurement.

Using the remaining pieces of 
Slot Cover from the previous 
Step, cut to this length and 
press into the underside channel 
of each Bar end as shown.

31

-20 mm

BAR SLOT COVERS (INSIDE LEG)

From the LockNLoad Bar Kit, cut Bar Slot 
Covers as per measurements recorded 
in the previous Step and press into the 
underside channel of Bar ends as shown.

NOTE -

 Bar Slot Covers to be 

inserted with flat side visible

30

Содержание LockNLoad Series

Страница 1: ...s Head Screwdriver Zinc Rich Cold Galvanising Coating MAX VEHICLE ROOF LOAD RATING 100KG TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS ACCESSORIES CARGO Mastic Silicone Sealant Vacuum Cleaner 10mm Open Ended...

Страница 2: ...Isuzu D Max LS LS U LS M M8 Button Head Screws Rivets NOTE image as viewed from above Rectangular cut out at rear of vehicle Vehicle Front The foam tape on side of Tracks faces outside of vehicle as s...

Страница 3: ...upplied by drilling three holes through the trim at the two marked locations The trim has a stainless steel section inside Do not drill into the roof 5 Mark measurement on trim with a pencil Mark meas...

Страница 4: ...e M8 mounting points can now be accessed The mounting points are covered with paint and tape Use a sharp tool to remove paint and peel away tape covering holes to reveal screw thread If the roof panel...

Страница 5: ...pe SPOT DRILL RIVET HOLES Using the supplied 4 9 mm Drill Bit drill each of the applicable rivet holes as shown below Start from the rear of the vehicle working consecutively frontward Ensure the Trac...

Страница 6: ...ving swarf from roof channel with a Vacuum Cleaner Vacuum swarf APPLY PROTECTIVE SEALANTS Stage 1 Liberally apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each dril...

Страница 7: ...ion is correct as shown Foam Tape Foam Tape 14 INSERT NUT PLATES Run all of the M6 Hex Screws through the Nut Plates as shown This will aid installation in Step 36 END CAP FITMENT Assemble End Caps wi...

Страница 8: ...hicle Front To secure End Caps insert M8 Screw assembly through End Cap and Track Tighten to 7 Nm TRACK INSTALLATION Align Track and insert all Rivets in their respective holes through Track into roof...

Страница 9: ...th Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer 19 IF INSTALLING LockNLoad ROOF RACKS CONTINUE ON STEP 20 IF INSTALLING Lock...

Страница 10: ...smaller rivet holes Foam Tape Foam Tape DRILL ROOF CHANNEL The spot drilled Mounting Points can now be opened out using a 7 mm Drill Bit not supplied 1B 4 1 2 Vehicle Front Vehicle Front DIE GRIND HO...

Страница 11: ...ll not slide in loosen Screws to increase gap From the LockNLoad Bar Kit sold separately remove Plastite Screw from each Bar end using a 2 Phillips Head Screwdriver and pull out End Caps from Bars Kee...

Страница 12: ...until both legs are securely positioned on Nut Plates within Track SECURE BAR ASSEMBLY TO TRACKS From the LockNLoad Track Kit insert 1 x M6 Hex Screw through the two outer holes on Legs into Nut Plate...

Страница 13: ...n the table right Ensure measurement is taken from the centre of the Legs as shown X X Y Y X X Y Y 29 BAR SLOT MEASUREMENTS Bar 1 X ______mm x2 Bar 2 Y ______mm x2 The ends of each bar should be the s...

Страница 14: ...r channel outside of the Legs and subtract 20 mm from this measurement Using the remaining pieces of Slot Cover from the previous Step cut to this length and press into the underside channel of each B...

Страница 15: ...semble 1 x M6 Spring Washer and 1 x M6 Washer onto each M6 Hex Screw Insert through the outer holes on Legs into Nut Plates as shown 36 BAR FITMENT Slide Nut Plates in Track into position for Bar plac...

Страница 16: ...e vehicle key Write the key number which is stamped on the key in the box provided Replacement keys are available from Yakima stockists visit www yakima com au or www yakima co nz to find your nearest...

Страница 17: ...28 13 011 Rev4 17 17 www yakima com au YAKIMA PRODUCTS INC 4101 Kruse Way Lake Oswego OR 97035 2541 USA 888 925 4621 YAKIMA AUSTRALIA PTY LTD 17 Hinkler Court Brendale QLD 4500 Australia 1800 143 548...

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