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Cables
These are the requirements to follow when you install cables:
• The cables must be in good condition, not have any sharp bends, and not be pinched.
• The sheathing must not be damaged and must not have indentations or be embossed
(with markings, etc.) at the cable entry.
• The cable entry seal sleeve and washers must conform to the outside diameter of the
cable.
• The minimum bending radius must not be below the accepted value.
• If using a cable which has been used before, a short piece must be peeled off when
refitting it so that the cable entry seal sleeve does not close around the cable at the
same point again. If the outer sheath of the cable is damaged, then replace the cable.
Contact a local sales and service representative.
• The voltage drop in long cables must be taken into account. The drive unit’s rated
voltage is the voltage measured at the cable connection point in the pump.
• The screened cable must be used according to the European CE requirements if a
Variable Frequency Drive (VFD) is used. For more information, contact your local sales
and service representative (VFD-supplier).
• For SUBCAB cables, the twisted pair copper foil must be trimmed.
Earthing (Grounding)
Electrical Hazard:
• You must earth (ground) all electrical equipment. This applies to the pump
equipment, the driver, and any monitoring equipment. Test the earth (ground) lead to
verify that it is connected correctly.
• If the motor cable is jerked loose by mistake, the earth (ground) conductor should be
the last conductor to come loose from its terminal. Make sure that the earth (ground)
conductor is longer than the phase conductors. This applies to both ends of the motor
cable.
• Risk of electrical shock or burn. You must connect an additional earth- (ground-) fault
protection device to the earthed (grounded) connectors if persons are likely to come
into physical contact with the pump or pumped liquids.
Earth (ground) conductor length
The earth (ground) conductor must be 200mm (7.9 in) longer than the phase conductors
in the junction box of the unit.
Connect the motor cable to the pump
CAUTION:
Leakage into the electrical parts can cause damaged equipment or a blown fuse. Keep
the end of the motor cable above the liquid level.
1. Check the data plate to see which connections are required for the power supply.
2. Connect the motor cable conductors, including earth (ground), to the terminal or
starter unit.
3. Make sure that the pump is correctly connected to earth (ground).
4. Firmly tighten the cable entry into its bottom-most position.
The seal sleeve and the washers must conform to the outside diameter of the cables.
WARNING:
Do not install the starter equipment in an explosive zone unless it is explosion-proof rated.
Installation
Flygt 2860.180 Installation, Operation, and Maintenance Manual
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