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42
Flow Rate
Supply Pressure= 100 psig
(lbs./hr.)
Return Pressure=0 psig
p/L, psi/100 ft.
Pipe
Size
(in.)
1
⁄
16
1
⁄
4
1
1
⁄
2
28
62
133
3
⁄
4
62
134
290
1
120
260
544
1
1
⁄
4
250
540
1130
1
1
⁄
2
380
810
1700
2
750
1590
a
2
1
⁄
2
1200
2550
a
3
2160
4550
a
4
4460
9340
a
6
13,200
a
a
8
27,400
a
a
Flow Rate
Supply Pressure= 150 psig
(lbs./hr.)
Return Pressure=0 psig
p/L, psi/100 ft.
Pipe
Size
(in.)
1
⁄
16
1
⁄
4
1
1
⁄
2
23
51
109
3
⁄
4
50
110
230
1
100
210
450
1
1
⁄
4
200
440
930
1
1
⁄
2
310
660
1400
2
610
1300
a
2
1
⁄
2
980
2100
a
3
1760
3710
a
4
3640
7630
a
6
10,800
a
a
8
22,400
a
a
Flow Rate
Supply Pressure= 100 psig
(lbs./hr.)
Return Pressure=15 psig
p/L, psi/100 ft.
Pipe
Size
(in.)
1
⁄
16
1
⁄
4
1
1
⁄
2
56
120
1100
3
⁄
4
120
260
2400
1
240
500
4540
1
1
⁄
4
500
1060
9500
1
1
⁄
2
750
1600
14,200
2
1470
3100
a
2
1
⁄
2
2370
5000
a
3
4230
8860
a
4
8730
18,200
a
6
25,900
53,600
a
8
53,400 110,300
a
Flow Rate
Supply Pressure= 150 psig
(lbs./hr.)
Return Pressure=15 psig
p/L, psi/100 ft.
Pipe
Size
(in.)
1
⁄
16
1
⁄
4
1
1
⁄
2
43
93
200
3
⁄
4
93
200
420
1
180
390
800
1
1
⁄
4
380
800
1680
1
1
⁄
2
570
1210
2500
2
1120
2350
4900
2
1
⁄
2
1800
3780
7800
3
3200
6710
a
4
6620
13,800
a
6
19,600
40,600
a
8
40,500
83,600
a
Flow Rate
Supply Pressure= 30 psig
(lbs./hr.)
Return Pressure=0 psig
p/L, psi/100 ft.
Pipe
Size
(in.)
1
⁄
16
1
⁄
4
1
1
⁄
2
60
130
274
3
⁄
4
130
280
590
1
250
530
1120
1
1
⁄
4
520
1110
2340
1
1
⁄
2
780
1670
3510
2
1540
3270
a
2
1
⁄
2
2480
5250
a
3
4440
9360
a
4
9180
19,200
a
6
27,300
a
a
8
56,400
a
a
Flow Rate
Supply Pressure= 15 psig
(lbs./hr.)
Return Pressure=0 psig
p/L, psi/100 ft.
Pipe
Size
(in.)
1
⁄
16
1
⁄
4
1
1
⁄
2
95
210
450
3
⁄
4
210
450
950
1
400
860
1820
1
1
⁄
4
840
1800
3800
1
1
⁄
2
1270
2720
5700
2
2500
5320
a
2
1
⁄
2
4030
8520
a
3
7200
15,200
a
4
14,900
31,300
a
6
44,300
a
a
8
91,700
a
a
Flow Rate
Supply Pressure= 5 psig
(lbs./hr.)
Return Pressure=0 psig
p/L, psi/100 ft.
Pipe
Size
(in.)
1
⁄
16
1
⁄
4
1
1
⁄
2
240
520
1100
3
⁄
4
510
1120
2400
1
1000
2150
4540
1
1
⁄
4
2100
4500
9500
1
1
⁄
2
3170
6780
14,200
2
6240
13,300
a
2
1
⁄
2
10,000
21,300
a
3
18,000
38,000
a
4
37,200
78,000
a
6
110,500
a
a
8
228,600
a
a
Condensate that collects ahead of a steam
trap is approximately at saturation
temperature and corresponds to the
operating pressure. As the condensate
(normally above 212°F.) drains into the
return line, it must flash to reach saturation
temperature at atmospheric pressure. The
excess Btu’s are released in the form of
flash steam in the return lines. The return
lines must be sized to handle the volume of
steam and condensate at reasonable
velocities to minimize any backpressure.
The volume of steam is normally several
times the volume of condensate and is
generally maintained at less than 7,000 feet
per minute.
The following tables are for horizontal return
lines draining to a return system. Return
lines should pitch 1
1
⁄
2
in. per 10 ft. of
horizontal run. Select the return line size
ASHRAE
Method for
Sizing Return
Lines
based on the steam operating pressure and
the allowable p/L, psi/100 ft. Selections for
100 and 150 psig steam for either a vented
return system or a 15 psig pressurized return
system such as a flash tank, deaerator or closed
return system.
Example:
A condensate return system has a
steam supply at 100 psig and the return line is
at 0 psig and not vented. The return line is
horizontal and must have a capacity of 2500
lbs./hr. What size pipe is required?
Solution:
Since the system will be throttling
non-subcooled condensate from 100 psig to 0
psig there will be flash steam and the system
will be a dry-closed return with horizontal pipe.
Select a pressure drop of
1
⁄
4
psi/100 ft. and
use a 2
1
⁄
2
in. pipe for this system.
For these sizes and pressure losses, the velocity is above 7000 fpm.
Select another combination of sizes and pressure loss.
Reprinted by permission of the American Society of Heating, Refrigeration and Air-Conditioning
Engineers, Atlanta, Georgia, from the 1989 ASHRAE Handbook-Fundamentals
a
FLOW RATE (lbs./hr.) FOR DRY RETURN LINES
Flow Rate
Supply Pressure= 50 psig
(lbs./hr.)
Return Pressure=0 psig
p/L, psi/100 ft.
Pipe
Size
(in.)
1
⁄
16
1
⁄
4
1
1
⁄
2
42
92
200
3
⁄
4
91
200
420
1
180
380
800
1
1
⁄
4
370
800
1680
1
1
⁄
2
560
1200
2520
2
1110
2350
a
2
1
⁄
2
1780
3780
a
3
3190
6730
a
4
6660
13,800
a
6
19,600
a
a
8
40,500
a
a