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Chapter 4 – Controls

XR5919-A 19

Figure 4.14 – Display Indicators

A. Turn Signal

The corresponding left or right arrow blinks when the

turn signal switch is operated. Both arrows blink when

the hazard switch is enabled.

B. Steering Axle Position

The Axle Position Indicator illuminates and displays “Axle

Center” when the rear wheels are aligned perpendicular to

the rear axle. The rear wheels should be centered before

changing steering modes.

The Axle Position Indicator illuminates and displays “Axle

Lock” when the Telehandler is in the axle lock mode.

The rear axle locks when the parking brake is set to ON

(engaged), or the transmission is in NEUTRAL or the

service brake is applied, and when the boom is above 10°.

If the “Axle Lock” Indicator does not illuminate when the

Telehandler is in the axle lock mode, stop the Telehandler,

follow proper shut down procedures, tag Telehandler with

“Do Not Operate” tags, and have a qualified mechanic

service or repair the Telehandler BEFORE placing it into

service again.

C. High Hydraulic Oil Temperature

The hydraulic oil temperature indicator illuminates when

the oil temperature is above 1800 F. If the hydraulic oil

temperature indicator illuminates, stop and idle the engine

to allow time for cooling. If the hydraulic oil temperature

indicator does not go out after five (5) minutes, stop

the forklift, follow proper shut down procedures, tag the

forklift with “Do Not Operate” tags, and have a qualified

mechanic service or repair the forklift BEFORE placing

it into service again.

D. Water In Fuel

The Water in Fuel Indicator will be displayed when water

is detected in the fuel filter. Drain the water by opening

the petcock on the bottom of the fuel filter.

If there is no alert, the top row indicators disappear.

E. Parking Brake

The Parking Brake Indicator will be displayed when the

parking brake is applied.

F. Oil Pressure

The Oil Pressure Indicator will be displayed when the

engine oil pressure is below normal. If the Oil Pressure

Indicator comes on during normal operation, stop the

forklift, follow proper shut down procedures, tag forklift

with “Do Not Operate” tags, and have a qualified me-

chanic service or repair the forklift BEFORE placing it

into service again.

Note

The indicator at position G has more than one function

as described below. Refer to the Operation section on

Warning Indicators.

G. Wait to Start

The Wait to Start Indicator is displayed when the key

switch is moved to the RUN position. Wait until the indi-

cator goes out before starting the engine.

G. General Warning

After the engine is started, the Wait To Start Indicator

goes out. It is replaced by a Warning Indicator which is

displayed when there’s a general warning. When the

Warning Indicator comes on, a description of the warning

is displayed on the Message Display at position N (instead

of the digital clock showing).

G. Engine Stop

The Engine Stop Indicator is displayed when the engine

is shut down. It is displayed with a flashing Check Engine

Indicator when an engine shutdown is imminent. The

Engine Stop Indicator will be displayed when there is a

serious engine fault and the engine should be shut down.

H. Engine Service Required

The Engine Service Required Indicator will be displayed

when a maintenance interval has been exceeded.

I. Back-Up Camera

Optional equipment.

J. Engine Load

Displays the percent of rated load for the current engine

RPM that is being applied to the engine.

K. Fuel Gauge

Indicates the approximate quantity of fuel in the tank. The

total capacity of the fuel tank is 17 gallons.

L. Engine Temperature Gauge

Indicates the temperature of the coolant in the engine

cooling system. After starting the forklift, allow time for the

Engine Temp Gauge to begin moving before operating the

forklift. After the engine has sufficiently been warmed up,

normal engine coolant temperature should read between

180° to 200° F.

M. Voltage Gauge

Indicates the amount of charge (in Volts). Normal system

voltage is between 12.5 and 14 Volts. If the voltage gauge

shows abnormal readings, stop the forklift, follow proper

shut down procedures, tag forklift with “Do Not Operate”

Содержание XR5919-A

Страница 1: ...October 2020 Part Number 24978 001 MANUAL Tier 3 and Tier 4 Final OPERATION AND SAFETY QRGOVSALES ...

Страница 2: ... Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury Do not approach or leave the telehandler until the electricity has been turned off Do not attempt to operate the controls when the carriage booms or any part of the telehandler is in contact with a high voltage electrical conductor or if there is an immediate danger of such contact Person...

Страница 3: ...g Alcohol Drugs OrMedications Personal Protective Equipment Safety Shoes Lead Acid BatteriesCreate Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is CoolTo Touch Warning Rotating Belts CanCut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On ThisForklift Know First Aid Instructions And Or Locations On Work...

Страница 4: ...XR5919 A ...

Страница 5: ...nt Lever 16 Seat Belt 16 Fire Extinguisher 16 Rear View Mirrors 16 Controls and Indicators 17 Travel Select Lever 17 Parking Brake Switch 17 Left of Cab 17 Light Switches 18 Turn Signal and Hazard Switches Optional 18 Steering Select Switch 18 Drive Mode Select Switch 18 Wiper Switch Optional 18 Display Indicators 18 Display Features 20 Power Up 20 Main Menu 20 Utilities 20 Cold Weather 21 Service...

Страница 6: ...ion 54 Quick Attach System 54 Attachment Connection 54 Attachment Removal 55 Load Handling 56 Boom Lift Point 57 Suspended Loads 57 Picking Up a Load 58 Carrying a Load 58 Place a Load 58 Load Shift 58 Load Capacity Charts 58 Using Load Capacity Charts 58 Reading Load Capacity Charts 59 Chapter 7 Emergency Lowering Boom Emergency Lowering 61 Chapter 8 Preventative Maintenance Establishing a Mainte...

Страница 7: ...d carefully to understand the safety instructions and the operation of controls and safety equipment You must comply with all DANGER WARNING and CAU TION notices They are for your benefit Warning Improper operation of this telehandler could result in death or serious injury BEFORE starting the engine do the following Read the Operation and Safety Manual Read all the Safety Labels on the Telehandle...

Страница 8: ...ined and authorized to per form any functions of the aerial platform Operation of the aerial platform must be within the scope of the machine specifications The operator bears ultimate responsibility for following all manufacturer s instructions and warnings regulations and safety rules of their employer and or any state or federal law Maintenance Complete machine inspection consists of periodic v...

Страница 9: ...Material Disposal For proper used material disposal refer to all applicable national and or employer standards before disposal of any environmentally sensitive material including but not limited to hydraulic fluid batteries and battery fluid ...

Страница 10: ...Chapter 1 Introduction 4 XR5919 A ...

Страница 11: ...fork face 12 1 5 3696 mm Width 71 7 1821 mm Height 6 6 1981 mm Wheelbase 93 2362 mm Ground clearance 10 8 274 mm Turning radius 11 2253 mm Attachments Carriage Standard 48 1219 mm Fork positioning 48 1219 mm Forks Standard 4 x 1 75 x 48 101 6 mm x 44 45 mm x 1219 2 mm Optional 5 x 1 75 x 48 20 3 m 127 mm x 44 45 mm x 1219 2 mm 5 x 1 75 x 72 20 3 m 127 mm x 44 45 mm x 1828 8 mm 5 x 1 75 x 72 1 25 h...

Страница 12: ...Chapter 2 Specifications 6 XR5919 A ...

Страница 13: ...FORE oper ating the telehandler Follow all safety instructions and labels Only operate the telehandler if you understand the safety instructions and warnings in all applicable manuals and technical publications Always follow all State and Federal health and safety laws and or local regulations Maintenance personnel must have the required training skills and tools to perform installation operation ...

Страница 14: ...tion of all underground hazards at the work site such as gas and water pipes electrical cables and sewers Warning Operate the telehandler only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and telehandlers in the work area Know the rules for movement...

Страница 15: ...ge Warning Keep fingers and feet away from moving parts or pinch points to prevent pinching or crushing DO NOT allow anyone between the tires and the telehandler frame while operating the telehandler Doing so can result in death or serious injury Danger Always check the condition of the seat belt and mounting hardware before operating the telehandler If the seat belt or mounting hardware is defect...

Страница 16: ...se crab or four wheel 4W steering for traveling at high speeds Use only two wheel 2W steering for higher speed travel and slow the tele handler before turning Rapid turning while using crab or four wheel steering can cause tip over which could result in death or serious injury DO NOT travel with an elevated boom Retract the boom fully Lower the boom as low as practical for proper visibility Mainta...

Страница 17: ...t Operate tags and have a qualified mechanic service or repair the telehandler BEFORE placing it into service again Ignoring warning indicators can result in death seri ous injury or property damage Caution Release the key immediately once the motor starts If the motor does not start DO NOT crank the starter motor continuously for more than 15 seconds Fail ure to release the key after the motor ha...

Страница 18: ...d Block wheels when maintenance is required Telehandler Maintenance Warning Follow the manufacturer s instructions for proper maintenance to make sure the telehandler contin ues to meet manufacturer s specifications Failure to properly maintain the telehandler can result in improper performance which could cause death serious injury or property damage Attach Do Not Operate tags to the Ignition swi...

Страница 19: ...ct drink large quantities of water or milk to dilute stomach contents Do not induce vomiting Get medical attention immediately IMPORTANT In case of internal contact DO NOT give fluids that induce vomiting Jump Starting Warning Wear eye protection when connecting jump start cables Improper jump start procedures could cause the battery to explode which could result in death or serious injury Electro...

Страница 20: ...t need to completely tighten the screws once re installed Just tighten them enough to release the parking brake then stop Re Activating Parking Brakes Front Axle Warning Block all four wheels Failure to do so could result in death or serious injury from vehicle roll away 1 Block all four wheels to prevent the vehicle from moving once the parking brake is disabled 2 Position the towing vehicle in p...

Страница 21: ... to the RUN position Figure 4 1 Ignition Switch Accessory Outlet A 12 Volt accessory outlet is provided as a power source for personal items such as a radio or cell phone 10 amps max Accelerator Pedal Press the accelerator pedal to increase engine speed The accelerator pedal is spring loaded to return to idle speed Chapter 4 Controls Figure 4 2 Cab Floorboard Service Brake Pedal Press the service ...

Страница 22: ...tractable seat belt A three inch 3 wide retractable seat belt is available where required by state and local laws and regulations Warning DO NOT adjust the seat or seat belt while the Tele handler is moving Keep both hands on the wheel while the Telehandler is moving to prevent loss of Telehandler control which could result in death or serious injury Before starting the engine adjust the seat for ...

Страница 23: ...6 Rear View Mirrors Controls and Indicators Travel Select Lever The travel select lever has three positions FORWARD NEUTRAL and REVERSE which change the direction of travel A fire extinguisher is mounted in the operator cab The travel select lever automatically locks when it is in the NEUTRAL position The operator must raise and move the travel select lever when changing to the FORWARD or REVERSE ...

Страница 24: ...ludes three STANDARD modes of steering Crab Steering Two Wheel 2W and Four Wheel 4W Figure 4 12 Steering Select Switch Use the Steering Mode Select switch located on the lower right corner of the dash panel to change steering modes Drive Mode Select Switch The transmission has two forward F and two reverse R modes and it can operate in Automatic mode or Low Range mode Use the Driving Mode Select s...

Страница 25: ...ressure is below normal If the Oil Pressure Indicator comes on during normal operation stop the forklift follow proper shut down procedures tag forklift with Do Not Operate tags and have a qualified me chanic service or repair the forklift BEFORE placing it into service again Note The indicator at position G has more than one function as described below Refer to the Operation section on Warning In...

Страница 26: ...ons and allows for higher speed travel P Analog Tachometer Display Indicates engine RPM on an analog digital gauge Q Digital Tachometer The engine RPM is also displayed as a digital readout R Hour Meter Indicates and records engine operating hours Use the hour meter to establish a forklift maintenance schedule S Menu Button Indicator Use the soft button to the left of this indicator to access the ...

Страница 27: ...lock Setup Engine Diagnostics Pressing the ENGINE DIAGNOSTICS select button will send engine diagnostics to the display screen The status is displayed in the upper right corner of the screen Figure 4 21 Engine Diagnostics Receiving The Up and Down buttons on the right side of the screen allow for navigating throughout the displayed engine diagnostic information Figure 4 22 Engine Diagnostics User ...

Страница 28: ...ce Pressing the MENU button will return to the UTILITIES mode The HIDDEN UTILITIES menu has the following sub menus System Setting Service Reminders PG Controls button not shown in Hidden Utilities screen Back Up Camera Setup Clear Faults Note This menu is not intended for regular end users Figure 4 25 Hidden Utilities System Settings This sub menu is used by developers and is accessed from the HI...

Страница 29: ...Clear Faults As the title implies this sub menu is used to clear any engine or system faults and it is used by developers or trained personnel only The LMI Display The main features of the menu driven LMI display are 1 Function Keys F1 F4 displayed on TFT 2 Digital TFT Color Display 3 Function Keys F5 F8 displayed on TFT 4 LED Status Indicators 5 Rotary Control Knob with push button function 6 Hom...

Страница 30: ...be highlighted at the top of the screen To change to any of the other three OP MODES rotate the control knob until the required OP MODE is shown Press the SET key to confirm In either case now press the SET key 8 again to go to the Main Working Screen L6 The Main Working Screen for the Hook OP MODE is shown below In this exam ple the Hook boom mounted lifting point on the forklift can now be used ...

Страница 31: ...the boom in relation to level ground Operating on slopes or grades may cause the LMI to show inaccurate or false readings and possibly a lockout condition In the event that a lockout issue persists the LMI system can be bypassed Refer to System Bypass F Radius Radius is the distance of the load center from the front tires G Current OP MODE The current OP MODE is shown in the left hand lower corner...

Страница 32: ...hen the correct time is entered press the SET key 8 Figure 4 30 If you need to change the DATE press the DATE cor responding function key F5 and the passcode box will pop up again Enter the same passcode as described above an press the SET key Follow the same procedure described above to set the correct date Finally press the function key F8 Figure 4 30 to confirm the new setting shown also as 5 i...

Страница 33: ...ropriate direction the faster the corresponding function will occur Figure 4 41 Multifunction Joystick Increasing engine speed can increase boom lift extend and carriage tilt speeds Two boom functions can be performed at the same time by moving the joystick into the corner between two indi vidual functions Positions B D F or H Figure 4 42 Boom Control Joystick Functions Figure 4 43 Boom Control Jo...

Страница 34: ...rner of the operator s cab The frame level indicator allows the operator to view if the forklift has been posi tioned in a level condition Figure 4 47 Frame Level Indicator Boom Maintenance Stand Optional This machine is equipped with a Boom Maintenance Stand which is used during any and maintenance activi ties where the boom is raised It is a prop installed around the rod of the lift cylinder whe...

Страница 35: ...al Kit The Environmental kit is a spill prevention system Using a series of check valves Figure 4 50 special dump valves Figures 4 51 and 4 53 and a ball valve Figure 4 54 the system prevents fluid loss from the hydraulic tank in the event of a broken ruptured hose Figure 4 50 Check Valves Engine Dump Valve The engine has a special dump valve in the engine compartment that allows quicker and contr...

Страница 36: ...e the tank has been drained the head needs to be inserted back into the assembly and then tightened with a wrench Pump Ball Valve E4 A main ball valve E4 is located at the hydraulic tank and it connects the hose to the hydraulic pump This ball valve can be closed to repair or replace the hose or the hydraulic pump The ball valve is OPEN when the handle is in line with the hose Figure 4 54 Pump Bal...

Страница 37: ...ic oil lines tubes and hoses carefully DO NOT use your bare hand to check for leaks Al ways use a board or cardboard when checking for a hydraulic leak Escaping hydraulic fluid under pres sure even a pinhole size leak can penetrate body tissue which could cause death or serious injury If hydraulic oil is injected into your skin a doctor famil iar with this type of injury must treat it immediately ...

Страница 38: ...from any other obsta cles or equipment Inspections and functional tests may require assistance Keep the assistant visible and a safe distance from the telehandler to prevent death or serious injury Remove telehandler from service and place Do Not Operate tags on the starter switch and steering wheel if anything is found to be in need of repair or maintenance defective or unsafe in any way The safe...

Страница 39: ...rty damage Coolant In liquid cooled engines the coolant must be conditioned andmonitored otherwisetheenginecouldbedamagedby Corrosion Cavitation Freezing Overheating The right water quality is important for conditioning the coolant Use clear clean water within the analysis values in Figure 5 1 Figure 5 1 Water Quality The conditioning of the coolant for liquid cooled Deutz compact engines is perfo...

Страница 40: ...rrosion protection neutralization of acids from combustion products prevention of coke and soot deposits on the engine parts are assumed by the additives The properties of the base oil are also decisive for the quality of the product e g with regard to thermal load capacity In principle all engine oils of the same specification can be mixed However mixing of engine oils should be avoided because t...

Страница 41: ...s injury when checking testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and open flames away from batteries Provide ventilation for flammable vapors Wear proper personal protective equipment in cluding safety glasses Labels Inspect all safety and operational labels Make certain they are in place in good condition and are legible They may be cleaned with so...

Страница 42: ... 19 18027 001 LABEL DANGER ROTATING EQUIPMENT 1 20 18031 001 LABEL WARNING CHECKLIST 1 21 18032 001 LABEL WARNING IMPROPER USE 1 22 18408 004 LABEL CONTROLLER XR619 1 23 18323 000 LABEL BOOM ANGLE 1 24 18041 100 LABEL WARNING PINCH POINT 6 25 18326 000 LABEL XTREME LOGO SMALL 2 26 18081 000 DECAL XRM QC 81CA 1 27 18082 100 LABEL WARNING INJECTION HAZARD 1 28 18083 100 LABEL WARNING EXPLOSION HAZAR...

Страница 43: ...ion Inspection XR5919 A 37 Left Side 19 Right Side 1 3 5 6 7 9 9 10 10 13 14 11 15 16 17 20 21 23 24 24 24 24 25 25 26 27 24 29 29 31 31 33 33 34 On Inner Boom 36 37 37 39 39 39 39 22 8 4 28 30 Both Sides Both Sides 30 44 ...

Страница 44: ...Chapter 5 Pre Operation Inspection 38 XR5919 A Front Under Boom Cab FULL 18069 000 2B 2A 10 11 15 18 22 24 21 26 Front 32 39 43 43 45 32 46 27 40 ...

Страница 45: ...Chapter 5 Pre Operation Inspection XR5919 A 39 Rear 10 12 24 25 Rear 32 35 Right Side Engine Compartment 41 28 43 43 32 10 12 39 On Both Sides ...

Страница 46: ...IL 18014 002 Minimum Oil Specification API CJ 4 or higher 18004 130 LIGHTS Strobe Back Up Alarm Sideshift Carriage Fork Pos On Off On Off On Off On Off Front Rear Boom Wash Low STEERING Center Front and Rear Wheels Before Engaging 702 636 2969 800 497 1704 www XMFG com Crab 2W 4W Auto Drive Range Turn Hazard On Off Wiper 18004 120 2B 18004 120 ...

Страница 47: ...Chapter 5 Pre Operation Inspection XR5919 A 41 7 18015 001 8 18016 100 18016 100 11 18018 002 12 18019 100 18019 100 9 18017 001 10 18018 100 18018 100 ...

Страница 48: ...Chapter 5 Pre Operation Inspection 42 XR5919 A 13 18020 100 18020 100 14 18021 100 18021 100 17 18025 100 18025 100 18 18026 100 18026 100 15 18022 001 16 18023 001 ...

Страница 49: ...Chapter 5 Pre Operation Inspection XR5919 A 43 19 18027 001 20 18031 001 23 18323 000 18323 000 0 10 20 30 40 50 60 24 18041 100 18041 100 21 18032 001 WARNING 22 18408 004 ...

Страница 50: ...Chapter 5 Pre Operation Inspection 44 XR5919 A 18082 100 18083 100 18090 100 25 18326 000 27 18082 100 30 18090 100 28 18083 100 26 18081 000 18091 000 29 18091 000 ...

Страница 51: ...pter 5 Pre Operation Inspection XR5919 A 45 18315 000 18044 000 18402 000 32 18315 000 35 18325 000 36 18402 000 37 18400 001 18311 012 5 900 lbs 38 18311 012 31 18312 000 33 18318 000 LG 34 18318 100 XLG ...

Страница 52: ...45 17445 000 20 18069 000_B 46 18069 000 REQUIRED TIRE PRESSURE 80 PSI 18406 000R01 39 18406 000 18412 000R01 CAUTION EQUIPMENT DAMAGE Wait at least two 2 minutes after shutting engine off before setting the battery disconnect switch to OFF Equipment damage may occur if the engine control systems are not allowed to shutdown properly 41 18412 000 44 18201 999 Fire Resistant Hydraulic Fluid Plant Ba...

Страница 53: ...irrors No cracks are clean and properly adjusted Hydraulic reservoir Proper level Add if necessary Engine compartment check with engine off No loose or damaged belts hoses or radiator fan blades Coolant reservoir at proper level Add coolant if necessary Engine oil at proper level Add engine oil if necessary No damage or deformation to electrical wires and connectors Front and rear axles No leaks d...

Страница 54: ...Chapter 5 Pre Operation Inspection 48 XR5919 A ...

Страница 55: ...res when mount ing and dismounting the forklift could result in death or serious injury Keep steps clear of dirt mud snow ice debris and other hazards Face the forklift for mounting or dismounting Use hand holds and steps to maintain three 3 points of contact at all times either both hands and one foot or both feet and one hand DO NOT use the controls steering wheel or foot pedals as hand holds or...

Страница 56: ...rst try wait until the engine and starter come to a complete stop before cranking the engine again 5 After the engine starts allow the engine to idle for ap proximately 60 seconds Telehandler Travel Steering Modes Warning Never use crab or four wheel 4W steering for travel ing at high speeds Use only two wheel 2W steering for higher speed travel and slow the telehandler be fore turning Rapid turni...

Страница 57: ...nditions demand immediate attention and Telehandler servicing If an Engine Shut down fault condition is present the Telehandler should be shut down as soon as practical to prevent serious mechanical failure Some of the following indicators are green while the engine is within normal operation range turning yellow when the normal operating range is exceeded Some of these indicators turn red and bec...

Страница 58: ...ned the travel select le ver set to NEUTRAL the Parking Brake ON engaged and the area free of people and obstructions BEFORE starting the telehandler 1 Start the telehandler Refer to the StartingTelehandler section in this manual 2 Apply service brake 3 Release parking brake 4 Move the travel select lever to FORWARD or RE VERSE for the appropriate direction of travel 5 Release the service brake pe...

Страница 59: ...rating specifies the maximum load capacity that the individual fork can safely carry at a maximum load center of 24 inches 610 mm Refueling 1 Make sure the telehandler is level to obtain an accu rate fuel level reading 2 Shut off the engine 3 Ground the fuel nozzle against the filler neck to avoid sparks Note The fuel tank capacity is 17 gallons 64 3 liters Warning Engine fuel is flammable and can...

Страница 60: ...ystem This Telehandler includes a quick attach system that al lows for easy attachment changes Perform attachment connection and removal procedures on level ground Attachment Connection Warning Improper connection of an auxiliary attachment can result in death or serious injury Attachments not locked into place could become unstable and fall on the operator or other personnel near the Telehandler ...

Страница 61: ...6 bar which is the maximum pressure of the forklift auxiliary hydraulic system at the quick disconnect couplers could result in death or serious injury 8 Connect the quick attach couplers this only applies to attachments with a quick attach hydraulic system Figure 6 14 Quick Attach Couplers Attachment Removal To remove a standard carriage with forks spread the forks apart on the carriage shaft Thi...

Страница 62: ...ttachment On Ground 11 Retract the boom to fully disconnect the attachment from the quick attach adapter Load Handling Danger Death or serious injury by electrocution will result from contact with or inadequate clearance with en ergized power lines or apparatus Take extreme caution when operating the telehan dler in an area where active overhead power lines overhead or underground cables or other ...

Страница 63: ...ecially for nonstan dard loads Use caution when handling loose material that can fall into the cab Remove overhanging load materials when possible and watch for sliding material DO NOT reach a load over posts or other objects that can enter the cab if tipped Avoid sudden stops starts or turns Avoid carrying a swinging load If necessary secure the load by attaching it to the telehandler tie downs a...

Страница 64: ...placed 6 Lower the boom until the pallet rests in position and the forks are free to retract 7 Retract the forks slowly from under the load Load Shift 1 If the load shifts stop the telehandler immediately 2 Lower and adjust the load to center its weight 3 Iftheloadshiftistoogreatforadjustment rearrangethe load before attempting to move the telehandler Load Capacity Charts Warning DO NOT exceed rat...

Страница 65: ...from 2 30 to 690 Figure 6 23 Boom Angle Indicator Reading Load Capacity Charts To accurately read the load capacity charts you must determine three 3 things Weight of the load being lifted Height of structure where load is to be placed Distance from front tires where load will be placed For example 1 The operator determines load weight and makes sure load does not exceed fork attachment or boom ca...

Страница 66: ...Chapter 6 Operation 60 XR5919 A ...

Страница 67: ...e Authorized Distributor for specific instructions Secure the Telehandler and area by following the proce dure below until the situation has been properly evaluated 1 Clear the area around theTelehandler of all personnel 2 Engage the parking brake switch to the ON position and place the sift lever in NEUTRAL 3 Block all four wheels 4 Section off a large area under the boom with tape to restrict an...

Страница 68: ...Chapter 7 Emergency Lowering 62 XR5919 A ...

Страница 69: ...o are trained and familiar with mechanical and electrical procedures Every Day or 8 Hours of Operation Ok Perform Pre Operation Inspection Maintenance Schedule After First 50 Hours of Operation Ok Change engine oil and filters Replace air filter if necessary Replace fuel filter and prefilter Check engine hoses and connections for leaks damage and tightness Check radiator hoses for leaks damage and...

Страница 70: ...Check engine hoses and connections for leaks damage and tightness Check radiator hoses for leaks damage and tightness Check electrical cables leads and connections for damage and tightness Check specific gravity of engine coolant Replace hydraulic reservoir air breather Replace hydraulic return line filter Replace hydraulic high pressure filter Replace hydraulic filter on drive pump After Every 1 ...

Страница 71: ...use at a later date Lockout Tagout Procedure Perform the following procedure to lockout and tagout the telehandler This procedure requiring a lock and danger tags are to be used whenever the telehandler is unsafe for operation or maintenance Warning If telehandler is unsafe for operation or maintenance the defect or defects must be clearly documented and posted in a conspicuous place on the teleha...

Страница 72: ...Chapter 9 Lockout Tagout 66 XR5919 A ...

Страница 73: ...after delivery of the Xtreme Manufacturing product to the Customer or Dealer s demonstration rental fleet Xtreme Manufacturing must be notified in writing within ten 10 days of any machine sold to a Customer from a Dealer SSC s rental fleet during the warranty period 5 Any part or parts which upon examination by the Xtreme Product Support Department are found to be defective within the specified w...

Страница 74: ...r warranty cover beyond the normal warran ty period of the machine upon which the part was installed 2 Any replacement parts sold not delivered under a warranty claim will be subject to a warranty period of 6 six months from the date of invoice 3 Parts held by an authorized Distributor SSC are covered under warranty for a period of 12 twelve months from the date of invoice provided that those part...

Страница 75: ... limited to operation beyond the factory rated load capacity and speeds Improper maintenance includes but is not limited to failure to follow the recommendations contained in the Xtreme Manufacturing Operation Maintenance and repair Parts Manuals 4 Normal wear of any Xtreme Manufacturing component part s Normal wear of component parts may vary with the type application or type of environment in wh...

Страница 76: ...TO INJURY TO PERSONS OR PROPERTY Wherever possible the end customer shall obtain all warranty support and make all warranty claims through the local Xtreme Manufacturing authorized Distributor SSC Dealer Warranty support should be from the Distributor SSC Dealer from whom the Xtreme Manufacturing product was purchased Where Xtreme Manufacturing equipment is supplied directly from the factory the e...

Страница 77: ...lied on new machines Other specifically excluded parts Fuel injectors Brake pads Glow plugs Springs Oils Filters Lamp bulbs Lamp lenses Coolants Lubricants Cleaning materials All consumable wear parts Warranty Period 10 years or 10 000 hours parts replace ment or repair 5 years or 5 000 hours parts replacement or repair 2 years or 2 000 hours parts replacement or repair 12 months from date of invo...

Страница 78: ...SA TOLL FREE 1 800 497 1704 PHONE 1 702 636 2969 FAX 1 702 636 4943 EMAIL info xmfg com SERVICE HOTLINE 1 702 984 7249 PARTS HOTLINE 1 702 984 7250 ALDEN EQUIPMENT INC 66 1 2 BRIDGE ST AMSTERDAM NY 12010 T 1 888 468 9715 F 1 518 842 9977 E www aldenequipment com ...

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