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Chapter 1

：

Safety precautions

1.1

Precautions of transportation, installation and packing

1.1.1

Preparations before installation

1.1.1.1

Power requirement:

Voltage: Look at the nameplate

Current: Look at the nameplate

Frequency: 50/60Hz

Phase: 3Ø

1.1.1.2

Installation requirement

1.1.1.2.1

Prevent to install the machine in the environment full of dust and corrosive

atmosphere with acid and alkali.

1.1.1.2.2

Prevent to install the machine in the environment with abnormal vibration.

1.1.1.2.3

Prevent to install the machine under direct sunlight or near vapor. Such will

affect its vacuum degree.

1.1.1.2.4

The ground circuit should be independently or parallel.

1.1.1.2.5

Don’t install the machine in the potentially explosive atmosphere.

1.1.1.2.6

Installation space includes the requirement of the operator and machine

Length × Width × Height = 2M×2M×2.5M

Содержание CM1500A

Страница 1: ...CM1500A XtraVac CM1500A Vacuum Chamber Machine Operation Parts Manual A Division of the Inauen Group Kansas City MO USA Tel 800 728 2999 Fax 816 472 1999 Sales XtraVac com ...

Страница 2: ...connect and wait until the machine has cooled before doing any maintenance Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the machine Please wear security shoes to avoid injury caused by moving the machine or objects falling from the machine Never exceed the time limit to seal which is suggested by the manufacturer This is to avoid any damage that may be cau...

Страница 3: ...per for this machine 2 4 Usage life of the machine 2 5 Marking location and content description 2 6 Specification of the machine Chapter 3 Function description of the pushbuttons on the panel Chapter 4 Instructions of operation maintenance and troubleshooting 4 1 Operation sequence 4 2 Maintenance 4 3 Troubleshooting Chapter 5 Related environment and accessories of the machine 5 1 Accessory 5 2 Ai...

Страница 4: ...e environment full of dust and corrosive atmosphere with acid and alkali 1 1 1 2 2 Prevent to install the machine in the environment with abnormal vibration 1 1 1 2 3 Prevent to install the machine under direct sunlight or near vapor Such will affect its vacuum degree 1 1 1 2 4 The ground circuit should be independently or parallel 1 1 1 2 5 Don t install the machine in the potentially explosive a...

Страница 5: ...3 ...

Страница 6: ...he surrounding of the machine 1 1 1 7 During handling notice that whether there is any person or barrier on the handling path and the surrounding of the machine If it is clear it before machine handling 1 1 2 Precautions during packing 1 1 2 1 Packing material The base is wood and main part is cardboard box 1 1 2 2 Packing sequence Put the wood base on the ground Then put the machine on it Next pa...

Страница 7: ...normal and also notice that whether the surrounding environment is clean 1 2 1 6 Sequences of power on 1 2 1 6 1 Turn on the factory power 1 2 1 6 2 Turn on the main switch of the machine 1 2 2 Precautions after machine starting 1 2 2 1 Confirm that whether the display is correct 1 2 2 2 Confirm that whether the sound coming from pump running is normal refer to clause 3 12 2 1 2 2 3 Wear safety sh...

Страница 8: ... sets of friendly memory function with independent display 2 1 4 Equip with moving wheels with brake device for easy movement without limit of environment 2 1 5 It is adequate for any processing factory or laboratory 2 2 Function of the machine 2 2 1 Keep food fresh original taste anti septic 2 2 2 Extend the preservation limit 2 2 3 Prevent humidity and stain on electronic and ironmongery compone...

Страница 9: ...7 2 5 Marking location and content description 2 5 1 Nameplate stuck on the right upper side of the machine 2 5 2 Warning sign stuck on the rear side of the machine 2 6 Specification of the machine ...

Страница 10: ...e dimension 1500x 746x 1107 mm Vacuum chamber dimension 1438 x 677 x 240 mm Sealing line dimension 610 mm x2 Optional accessory Nitrogen filling function Machine weight 250 kg Motor 5 6 kW Heater 2 2 kW Available bag length 1270mm ...

Страница 11: ... Ｐ CAN Ｐ A B C D E F G H I J K STOP A Memory set display 10 sets B Vacuum time display C Nitrogen filling time display D Sealing time display E Cooling time display F Memory release key G Memory input key H Reserved key I E stop key J Time increase key K Time decrease key ...

Страница 12: ...9 E stop key I make timing function stop and release the upper lid 3 10 Time increase key J press key for time adding 3 11 Time decrease key K press key for time reducing 3 12 Sequence of trial run 3 12 1 Connect the power 3 12 2 If the running condition sounds smoothly it s clockwise rotating If there is abnormal noise coming out it s counterclockwise rotating and please turns off the machine imm...

Страница 13: ...e 4 1 4 Then press Memory input key to set program After that start packaging process 4 2 Maintenance 4 2 1 Cleaning of vacuum chamber 4 2 1 1 If the working process is finished use clean and wet cloth to wipe the vacuum chamber and sealing set 4 2 2 Vacuum oil replacement 4 2 2 1 Recommended vacuum oil BP Engergol RC100 Esso Nuto H100 Mobil Rarus 427 4 2 2 2 Drain the oil completely before fillin...

Страница 14: ... replacing cycle time Also check the oil level from oil sight glass every week Oil capacity should be kept at least two thirds of total amount If the oil is dirty please replace it immediately 4 2 5 The disposal of discarded material should be in accordance with the local environmental regulations 4 2 6 Detail drawing of the oil pump 1 Air release hole 2 Oil filling hole 3 Oil sight glass 4 Oil dr...

Страница 15: ...ing line is not complete Heat resistance cloth is damaged Replace it Poor sealing on bag mouth Heating wire is burned Replace it Insufficient vacuum Vacuum oil is not enough Oil quality becomes worse Rubber gasket is damaged Fill it Replace it Replace it ...

Страница 16: ...ure hose inner diameter 7 5 mm 5 1 2 4 Solenoid valve for nitrogen filling 7 mm 5 2 Airborne noise level 80 dB A 5 3 Storage condition 5 3 1 Temperature 0 45ºC 5 3 2 Humidity 20 95 RH 5 4 Operation environment 5 4 1 Temperature 0 45ºC 5 4 2 Humidity 20 95 RH 5 4 3 Attitude 0 1000 m sea level 5 4 4 Space requirement 5 4 4 1 It is necessary to provide enough space for heat emission handling and main...

Страница 17: ...15 ...

Страница 18: ... 19 003 07 Flat washer 004 06 01 007 08 Spring washer 004 06 02 007 09 Round head screw 004 04 03 003 10 Hex Nut 004 05 02 004 11 Flat Washer 004 06 01 006 12 Hex screw 004 04 01 012 13 Shaft core 004 01 01 004 14 Flat Washer 004 06 01 001 15 Hinge 003 06 01 002 16 Upper lid 004 03 03 011 17 Rubber pad 009 11 01 002 18 Spring 009 07 01 016 19 Hex Nut 004 05 02 002 20 Hex screw 004 08 02 001 21 Pow...

Страница 19: ...17 ...

Страница 20: ...pport 009 03 04 002 10 Heating unit 610 009 03 01 005 11 Round head screw 004 04 03 003 12 Heat resistance cloth fixing plate 610 009 03 05 004 13 Round head screw 004 04 03 003 14 Round head screw 004 04 03 003 15 Round head screw 004 04 03 003 16 Round head screw 004 04 03 003 17 Round head screw 004 04 03 003 18 Heating wire fixing plate 009 03 06 001 19 Round head screw 004 04 03 003 20 Heatin...

Страница 21: ...19 ...

Страница 22: ...02 027 30 Rubber pad 009 09 01 010 06 Round head screw 004 04 03 003 31 Hex nut 004 05 02 014 07 Round head screw 004 04 03 003 08 Spring washer 004 06 02 007 09 Spring washer 004 06 02 007 10 U shape board 004 03 07 002 11 Air bag support 610 002 03 05 003 12 Round head screw 004 04 03 013 13 PE pad 003 03 01 002 14 Rubber pad 009 09 01 011 15 O ring 006 24 03 011 16 PE pad 003 03 01 001 17 Fixin...

Страница 23: ...21 ...

Страница 24: ...06 10 03 001 03 Cover film 006 10 02 024 04 Aluminum plate 006 10 07 002 05 PCB 006 10 01 003 06 Main switch 006 18 05 003 07 Vacuum gauge 009 15 01 001 08 Spring washer 004 06 02 007 09 Round head screw 004 04 03 002 10 Wires 12P 006 12 04 003 11 Wires 4P 006 12 06 003 12 Water proof cover 006 10 04 001 13 Gland 006 14 01 002 ...

Страница 25: ...23 ...

Страница 26: ... 001 4 Switching power supply 006 13 01 002 5 Fuse 006 21 22 006 6 Terminal Block 009 14 01 004 7 Timer 006 08 01 001 8 Timer 006 08 01 001 9 Relay 14pin DC 24V 006 04 01 007 10 Transformer 006 03 01 005 11 Hex screw 004 04 01 067 12 Moveable wheel w brake 009 06 04 002 12 1 Moveable wheel 009 06 03 002 13 Spring washer 004 06 01 006 14 Hex Nut 004 05 02 010 15 Control Box 009 16 01 004 ...

Страница 27: ...25 ...

Страница 28: ...k connector 007 08 05 005 07 1 way fitting 007 04 01 004 28 T Fitting 007 04 03 001 08 L Fitting 007 08 05 053 29 T Fitting 007 04 03 006 09 Air valve set 007 10 07 001 Vacuum valve 007 10 06 008 Air valve 007 01 03 014 10 2 way fitting 007 04 02 002 11 1 way fitting 007 04 01 001 12 Sealing valve 006 02 02 003 13 Hex nut 004 05 02 007 14 Fixing plate 004 03 11 002 15 Screw 004 04 03 009 16 Screw ...

Страница 29: ...27 ...

Страница 30: ...28 XtraVac1500 G Optional accessory Spare Parts List No Description Component No 01 Round head screw 02 Spring washer 03 Nitrogen filling tube 610 04 Fixing screw 05 Rubber pad 06 Copper connector ...

Страница 31: ...29 ...

Страница 32: ...r 3 Control circuit diagram P04 P04 2 1 Power circuit diagram Chapter 2 Power circuit diagram P03 P02 1 2 Control array 1 1 Main electric Cabinet P02 P03 Chapter 1 Pneumation plan Content STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A P13 6 1 Part list Chapter 6 Part list P12 P11 5 2 Gas 5 1 Vacuum Chapter 5 Pneumation plan P10 4 1 Part list Chapter 4 Part list ...

Страница 33: ...31 T1 PW K1 STANDARD CHECKED PROCESSED NAME DATE CIRCUUIT DIAGRAM 02 PAGE E D C B A E D C B A MC1 RE1 FU APR ...

Страница 34: ...32 E PAGE 03 CIRCUUIT DIAGRAM DATE NAME PROCESSED CHECKED STANDARD E A B C D A B C D ...

Страница 35: ... E PAGE Power circuit diagram DATE NAME PROCESSED CHECKED STANDARD L1 L2 L3 PE 9 2A 9 2A 9 2A PE PE PE Q1 R1 K1 T1 MC1 0V 0V 50V M1 M 3 220V 3 50 60HZ 2 4 6 1 3 5 2 1 3 4 6 5 480V 5 2A 5 2A 1 3 5 6 4 2 13 14 380V 50V 220V ...

Страница 36: ...34 N L 8 4D 6 3A 6 3A 6 3A 6 3A 5V 0V 24V0V 4 14A 0 V 4 14A 220 V STANDARD CHECKED PROCESSED NAME DATE Control circuit diagram E D C B A E D C B A 8 2A Fu ...

Страница 37: ...35 CN1 CN1 4 3 2 1 4 3 2 1 5 5D 0 V 5 5D 24 V 5 5D 0 V 5 5D 5 V STANDARD CHECKED PROCESSED NAME DATE E D C B A E D C B A Control circuit diagram ...

Страница 38: ... 8 7D 8 5D 8 4D 8 2A 8 2A 8 2A 8 2A 8 2A CN2 CN2 8 2A 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 12 11 10 9 8 7 6 5 4 3 2 1 1 STANDARD CHECKED PROCESSED NAME DATE Control circuit diagram PAGE E D C B A E D C B A ...

Страница 39: ...ram 7 13D P11 Y4 RE1 RE1 TIMER1 RE1 RE1 0V 5 14D 5 4D 24V A B C D E A B C D E DATE NAME PROCESSED CHECKED STANDARD Y1 K1 Y3 7 10D P1 7 10D P3 7 11D P4 7 11D P5 7 11D P6 P7 P9 P10 P12 7 12D 7 12D 7 12D 7 13D A1 A2 COM NO LS1 9 1 E ...

Страница 40: ...38 A B C D E A B C D E PAGE CIRCUUIT DIAGRAM DATE NAME PROCESSED CHECKED STANDARD 4 14A 4 14A 4 14A MC1 A1 A2 TIME2 ...

Страница 41: ...1 1 1 1 1 1 1 Sealing line Limit switch Sealing valve Gas valve PCB Power switch Air inlet valve Vacuum valve motor SealingTIMER Phase reversal Sealing transformer Power supply R1 LS1 Y3 Y2 PCB Q1 Y4 Y1 M1 K1 TIMER PR T1 PW Illustration Q ty Technical date Item designation Description function STANDARD CHECKED PROCESSED NAME DATE Part list PAGE E D C B A E D C B A Sealing magnetic contactor ...

Страница 42: ...40 A B C D E A B C D E DATE NAME PROCESSED CHECKED STANDARD Vacuum system ...

Страница 43: ...41 A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD C1 Gas ...

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