3
8.0 mm
3.2 mm
7.8 mm
3.0 mm
305050
305020
309020
305082
305090
305050
305082
309442
309370
309070
305040
305010
305050
30 5010
ALU DIFF LONG OUTPUT SHAFT - HARD COATED
30 5020
ALU DIFF SHORT OUTPUT SHAFT - HARD COATED
30 5040
SCREW FOR EXTERNAL DIFF ADJUSTMENT - SPRING STEEL
30 5050
DIFF PULLEY 34T WITH LABYRINTH DUST COVERS
30 5082
DIFF WASHER 17x23x1 (2)
30 5090
BALL STEEL 2.4 MM (24)
30 9020
BALL-BEARING MR85ZZ 5x8x2.5 (2)
30 9070
BALL-BEARING AXIAL F3-8 3x8x3.5
30 9370
CONE WASHER ST 3x8x0.5 (10)
30 9442
CH-CLIP 8 (10)
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meellyy iim
mppoorrttaanntt ttoo tthhee ppeerrffoorrm
maannccee ooff tthhee ccaarr.. IItt iiss iim
mppeerraattiivvee tthhee ddiiffffeerreennttiiaallss ooppeerraattee ssm
mooootthhllyy aafftteerr
aasssseem
mbbllyy oorr rreebbuuiillddiinngg,, aanndd aafftteerr eevveerryy rruunn.. YYoouu m
muusstt aasssseem
mbbllee TTW
WO
O ccoom
mpplleettee ddiiffffeerreennttiiaallss ffoorr yyoouurr TT1
1 M
Miinnii..
1
1..
TThhee ddiiffff lloocckknnuutt iiss pprree--iinnssttaalllleedd iinn tthhee sshhoorrtt ddiiffff oouuttppuutt sshhaafftt..
W
Whheenn yyoouu bbuuiilldd yyoouurr kkiitt tthhee ffiirrsstt ttiim
mee,, yyoouu ccaann sskkiipp sstteepp 1
1..
If you need to replace the diff locknut, push it out from the opposite side with the tip of a
wrench. Insert a new one into the short diff shaft.
2
2..
Place a #309020 (BB 5x8) ball-bearing on the short center stub of the short diff shaft.
3
3..
Put a very thin coat of grease on the side of a #305082 diff washer, and place
it on the short diff shaft. The washer should seat centered on the
short diff shaft, and the layer of grease will hold it in place.
4
4..
Press the #305050 diff pulley onto the ball-bearing.
1
1..
Apply a little bit of grease into each of the 12 holes in the diff pulley.
2
2..
Place the twelve #305090 diff balls into the diff pulley holes.
TThhee lloonngg ddiiffff oouuttppuutt sshhaafftt iiss pprreeaasssseem
mbblleedd aatt tthhee ffaaccttoorryy..
W
Whheenn yyoouu bbuuiilldd yyoouurr kkiitt tthhee ffiirrsstt ttiim
mee,, yyoouu ccaann sskkiipp sstteeppss 1
1--5
5..
FACTOR
Y PREASSEMBLED
FACTOR
Y PREASSEMBLED
➊
➋
➌
➍
➎
➊
➋
➌
➍
➊
➋
BAG
01
G
GR
REE
A
ASS
EE
309442
C 8
309370
ST 3x8
309070
BA 3x8
309020
BB 5x8
305090
B 2.4
G
G
RREE
A
ASS
EE
LONG DIFF SHAFT
SHORT DIFF SHAFT
When you need to clean or rebuild the diff, perform the following steps.
1
1..
Insert the smaller of the two thrust washers into the long diff shaft.
2
2..
Apply grease to the balls in the thrust ball cage; coat each side.
Insert the thrust ball cage into the long diff shaft.
3
3..
Place the larger thrust washer into the long diff shaft.
4
4..
Insert four cone washers as shown in the detail image.
5
5..
Insert a #309442 (C 8) clip into the groove inside the
long diff shaft. Use snap-ring pliers for easy assembly.
1. FRONT & REAR DIFFERENTIAL
