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XPRESSFILL Systems LLC

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3

265 Prado Road, Suite 1  •  San Luis Obispo, CA 93401  •  Tel: (805) 541-0100  •  [email protected]

1. Fill Indicator Light

  is green light will 

turn on while the liquid is fl owing from the 
spout.

3.  Fill Toggle Switch (3 position) -

This switch starts the fill in the full up 
position, stops the fill in the middle 
position, and releases the pneumatic ram 
holding the bottle in place in the bottom
position.  

Start Fill:

 Full Up

Stop Fill: 

Middle

Release Bottle: 

Full Down

4.  Pressure Release Knob -

 

This is a push / pull knob to manually 
control a valve to release the pressure in the 
bottle.  This knob should be pushed in prior
to starting the fill sequence so the bottle
will pressurize.  Once the fill is complete, set
the Fill Toggle Switch to the “Stop Fill” 
position and pull the Pressure Release Knob
to release the pressure in the bottle.

5.  Bottle Foot Rest 

  ese feet will hold your 

bottle securely in place once the fi ll sequence is 
started.  Do not put your hands between the 
bottle and the foot to prevent injury. 

6.  Upper Spout 

  is spout is used for the gas 

fl ush and fi lling.

7.  Lower Spout -

  is spout is vented to 

relieve the pressure in your bottle and acts as 
the sensor for the automatic level fi lling system.

8.  Stopper 

  e stopper seals your bottle and 

helps to control the level your bottles is fi lled 
to.  While the stoppers are already set for the 
level of a typical 12 oz. beer bottle, they can be 
adjusted up and down on the spout to fi ll to 
your own specifi cations.

9.  Pneumatic Ram

  e pneumatic ram 

lifts the bottle foot rest and is activated when
the filling sequence begins.

2.  Bottle Pressure Adjustment Knob -

Pressure release knob (30 turn) that allows
you to adjust the pressure inside the bottle.
Turning the knob counterclockwise will
lower the pressure inside the bottle, while
turning it clockwise will increase the pressure.
This will typically only need to be adjusted
when setting up your filler for the first time
with a new liquid.

Содержание XF4500

Страница 1: ...XpressFill XF4500 Counter Pressure Filler Operating Instructions...

Страница 2: ...of the bottle filling machine can result in serious injury or death Do not use the machine in any way not covered in this manual or for any purpose other than those explained in the following pages S...

Страница 3: ...Safety Warnings iii XPRESSFILL Systems LLC...

Страница 4: ...b u o r T 6 9 r e l l i F r u o Y g n i n a e l C XpressFill Product Guarantee e filler will be repaired or replaced if upon inspection at the factory the filler is found to be defective in materials...

Страница 5: ...nob 2 Fill toggle switch 3 position 3 4 5 1 2 3 4 5 6 8 7 9 The below diagram highlights the important features on your ller which will be referenced throughout this manual Being familiar with each of...

Страница 6: ...et will hold your bottle securely in place once the ll sequence is started Do not put your hands between the bottle and the foot to prevent injury 6 Upper Spout is spout is used for the gas ush and ll...

Страница 7: ...CO2 Regulator 3 CO2 Line to Keg Inlet 4 Pressurized Keg 5 Line to Inlet input on Filler 6 CO2 line to CO2 input on Filler 7 Compressed are line to Air input on Filler 8 3 Setting Up Your Filler and F...

Страница 8: ...cleaning switches on the left side are in the down position Fill Mode 3 Toggle the ll switches to the full up position Start Fill Position Wait a few seconds to verify that the green fill light illumi...

Страница 9: ...ring the purge process the bottle will temporarily unseat from the stopper to allow air to escape Make sure the Pressure Release Knob is pushed in Always keep your hands clear of the bottle and foot r...

Страница 10: ...ing will trigger the fill sensors and stop filling prematurely The bottle will begin filling again as the foam settles but this significantly slows down the filling rate 2 Typical maximum inlet pressu...

Страница 11: ...Adjustment Knob clockwise will increase the bottle pressure and reduce foaming The higher the bottle pressure and lower the temperature the more CO2 will stay in solution The XF4500 is a Level Fill ma...

Страница 12: ...ressurized with air Follow that with a 3 gallon mix of PBW cleaner and let the PBW sit inside your ller for a few minutes in order to do its cleaning job Follow the cleaning with a sanitizer For sanit...

Страница 13: ...essure release knob on top counter clockwise to open up the valve for fast flow 5 Let solution fill the bottle completely and allow it to run for a while after full 6 Turn the spout switch to the midd...

Страница 14: ...filling system 4 Turn spout switch to middle position and then back up to full on position Repeat this several times to allow the purge path to ventilate completely 5 Turn the release pressure knob at...

Страница 15: ...r fillers use Push To Connect type connectors which are standard in the beverage industry 1 Installation simply requires pushing a tube into the fitting and pulling lightly to check that the connectio...

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