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DocuPrint 900/1300 User’s Guide

Introducing the DocuPrint 900/1300

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Step 1: Generating Latent Image

The printhead, also known as the print cartridge, generates electrons and 
controls their emission from an array of holes in the printhead. The electrons 
are projected onto the insulating surface of the imaging drum. There are 
10,944 holes in the printhead. Each hole prints one dot position across the 
web. Dots are positioned in the direction of the web by synchronizing the 
projection of electrons with the rotation of the drum.

The print pattern 
originates in the VISTA 
console. A printed page 
description is sent to the 
RIP (raster image 
processor), to form an 
electronic dot image. This 
image is processed in the 
print RAM to create the 
data and timing signals 
necessary to control the 
operation of the circuit 
boards that generate and 
control the flow of 
electrons. (Together, these 
boards are known as the 
driver board set.) Finally, the driver board set applies the voltages to the 
printhead, which in turn generates and modulates the electrons.

The resulting charged pattern (latent image) is not visible at this stage.

Step 2: Applying Toner

As the imaging drum rotates 
past the toner roller (toner 
magnet), the latent image is 
made visible by applying 
toner.

The toner is a black powder 
that includes a small amount 
of magnetic material. The 
toner magnet roller holds the 
toner as it rotates past the 
imaging surface. 

The latent image on the drum 
attracts toner particles from 
the toner roller and holds 
them on the imaging drum.

Printhead

Imaging

 drum

The printhead
projects electrons onto
the imaging drum, 
an invisible image
(charge) on the drum.

Printhead

 drum

Imaging

Toner

Toner
magnet

Toner is attracted
to the charged
surface, creating
a visible image.

DocuPrint 900/1300 User’s Guide

2-1

C h a p t e r

2

System Components:
Basic Operation and Control

This chapter describes the basic operation and control of the following system 
components that make up the DocuPrint 900/1300 printing system:

VISTA console

Duplex printer cabinet

Dual print engines

Two print engine card cages

Operator control panel

Main switch and circuit breaker panel

Printing system support devices

Radiant fuser cabinet

Fuser control cabinet

Vacuum cabinet

Power tower

Programmable logic controller

Web guide controller

Six DC power supplies

Drive train motor

Computer cabinet

Optional cartridge tape drive

Service switch

100BASE-T hub

Page tracker computer

VISTA PC base unit

Uninterruptible power supply

Large roll unwinder

Output pacer

Printhead washer/dryer unit

Содержание DocuPrint 900

Страница 1: ...720P34200 XEROX Xerox DocuPrint 900 1300 Printing System User s Guide Preliminary 04...

Страница 2: ...e user at his or her own expense may be required to take measures to correct the interference This equipment does not exceed the Class A limits for radio noise emissions from digital apparatus as set...

Страница 3: ...Shutting Down in an Emergency 3 5 Restarting after an Emergency Shut Down 3 5 Paper Management 3 6 Loading the Large Roll Unwinder 3 6 Webbing the Printing System 3 8 Eliminating Paper Wrinkles or Cre...

Страница 4: ...nu 5 10 Form Change Menu 5 10 Job Status Area 5 11 Job Control Buttons 5 11 vi Table of Contents DocuPrint 900 1300 User s Guide Job Control Functions 5 12 Submitting a Job 5 12 Submitting a Job with...

Страница 5: ...ol of the printing operations This User s Guide is intended for use by personnel who are required to operate the DocuPrint 900 1300 printing system About This Manual This manual is organized as follow...

Страница 6: ...e DocuPrint 900 1300 Printing System Features The DocuPrint 900 1300 is a family of continuous feed high speed non impact printing systems Models include the DocuPrint 900 with a duplex print speed of...

Страница 7: ...a server and executive for the DocuPrint 900 1300 printing systems VISTA serves as a front end converter for the printing system VISTA receives print data either Xerox LCDS or IBM AFPDS from a host vi...

Страница 8: ...vacuum cabinet is a sealed enclosure placed at the rear of the duplex printer cabinet It provides service access to the vacuum pump and filter This system removes stray toner particles from the cleani...

Страница 9: ...an punch pin feed holes or file holes Fan folder fan folds the printed output Refer to the appropriate vendor documentation for post processing equipment operation and maintenance Post Processing Conf...

Страница 10: ...in the output conveyor Output Registration Pacer Unit Perf Punch Fan Processor Folder Output Pacer Fan Folder The Printing Process DocuPrint 900 1300 User s Guide 1 9 The Printing Process The print en...

Страница 11: ...st the toner roller toner magnet the latent image is made visible by applying toner The toner is a black powder that includes a small amount of magnetic material The toner magnet roller holds the tone...

Страница 12: ...xamples first page last page odd even or both The display list indicates how a page will be formatted The list includes the Job ID page ID and print strings Each print string contains data to identify...

Страница 13: ...rum for the next print cycle For an overview of the Electron Beam Imaging process refer to the The Printing Process section in Chapter 1 For each page printed the print engines 1 Coordinates and posit...

Страница 14: ...or print engine 2 a printhead with a double dot spacer end is inserted into the print engine first The above illustration depicts a printhead setup for print engine 1 The printhead is inserted in the...

Страница 15: ...rs Temperature controller Pressure roller Roller carriage Duplex Printer Cabinet DocuPrint 900 1300 User s Guide 2 9 Toning System The toning system controls the application of toner to the imaging dr...

Страница 16: ...e is positioned a preset distance from the roller and does not require adjustment This distance is known as the metering gap Toner Solenoid The toner solenoid or thumper is a spring loaded solenoid mo...

Страница 17: ...rs are closed Printhead locking lever locked position Power Sequences DocuPrint 900 1300 User s Guide 3 3 2 Power on all pre and post processing equipment At the large roll unwinder make sure the powe...

Страница 18: ...r interfaces Powering off the printing system computers without proper operating system shutdown may cause damage to files Refer to the shut down procedures in Chapter 5 4 Locate the page tracker comp...

Страница 19: ...ladder from the paper core and discard the paper core Prepare New Paper Roll 1 Make sure the paper is the correct type for the print job and remove paper ties which secure paper to skid If a different...

Страница 20: ...tart any job check perforation alignment Refer to Adjusting the Perforator Alignment later in this chapter Webbing the Printing System Webbing the printing system involves threading the paper through...

Страница 21: ...ce procedures for which the operator is responsible These procedures include Cleaning and inspecting the printing system Cleaning the printhead Removing and inspecting the printhead Vacuuming the prin...

Страница 22: ...lace imaging drum pressure roller scraper blade etc As required Request that field service clean print engines and reset all spacing and adjustments Yearly Routine Maintenance Procedures DocuPrint 900...

Страница 23: ...d be replaced Refer to the procedure Replacing the Printhead in Chapter 3 If the printhead looks good visually vacuum or wash it according to the following procedures Caution Unlock Handle Looking ben...

Страница 24: ...the print engine doors and restart the printing system 5 Run a test pattern and adjust the back bias voltage contrast accordingly Refer to Chapter 3 Warning Note Lock Routine Maintenance Procedures D...

Страница 25: ...the 5 pin power connector at the right side of the erase rod holder It is keyed to connect only one way 5 Close all doors and restart the printing system Routine Maintenance Procedures DocuPrint 900 1...

Страница 26: ...arcoal filter DocuPrint 900 1300 User s Guide 5 1 C h a p t e r 5 Operator Interface The operator interface to the DocuPrint 900 1300 printing system is the VISTA console Although used primarily as th...

Страница 27: ...Users knowledge of Xerox Print Description Language PDL and the ability to edit Xerox Job Source Library JSL and Job Description Language JDL files Users should refer to the relevant Xerox PDL DJDE Re...

Страница 28: ...sword and press the ekey to proceed After a series of start up screens the monitor displays the OS 2 desktop Refer to Chapter 5 for VISTA console operations 2 Press and release the left bkey then pres...

Страница 29: ...t files which can be edited using an OS 2 editor such as EPM Profiles Profiles are created or edited prior to each job being run The profile contains the information required to define the print job c...

Страница 30: ...the OS 2 desktop The OS 2 desktop contains several icons An icon is a graphical representative of an object consisting of an image image background and a name Double click on the VISTA2 4 icon to star...

Страница 31: ...nes where the native job controls and data reside and where the virtual data VDD files should be stored For the Xerox input filter the job controls are the JDL and JSL For the AFP input filter they ar...

Страница 32: ...SOURCE SCSI VIPFILE TELEPHONE JOBSET D VIP USER TELEPHONE TELEPHONE JST RESSET D VIP USER TELEPHONE TELEPHONE RST INPUT XRX2VDD OUTPUT VDD21300 JDE 01A JDL STMT01 COMMENT Mount Tape TELEPHONE DATA Job...

Страница 33: ...PUTREPORTRANGE OUTPUTSTARTPAGE OUTPUTSTARTSIDE POSITION_TAPE POSITION_TAPE_FILE PRIORITY RESSET SEPCOUNT TAPEVOLUME TYPE VIPFILE BAR_CODE BAR_ORIENT BAR_ORIENT_EVEN BAR_ORIENT_ODD BAR_XLOC BAR_XLOC_EV...

Страница 34: ...t FORM Specifies the pre printed forms required A name HARDWAREORIGIN Defines whether to rotate the pages when printing 0 90 180 or 270 Job Setup Files DocuPrint 900 1300 User s Guide A 7 HOLDJOB Spec...

Страница 35: ...profiles or AFP job profiles to specify options specific to printing jobs on the DocuPrint 900 1300 printing system All pixel values based on 300 pixels per inch Note DocuPrint 900 1300 Keyword Functi...

Страница 36: ...along the web on the front side A valid number of pixels Default is 0 NUP_n_Y_BACK where n is a number 1 10 Specifies the Y coordinate print position in number of pixels of the nth page printed along...

Страница 37: ...window in VISTA Ctrl S Submit Ctrl A Abort Ctrl E End Ctrl D Drain Ctrl R Reposition Ctrl P Pause Ctrl T Continue Ctrl H Hold Ctrl L Release VISTA Specific Keys DocuPrint 900 1300 User s Guide B 3 OS...

Страница 38: ...screen voltage 5 42 web speed 2 16 Advance Function Presentation AFP and VISTA 5 6 5 7 prerequisite knowledge 5 2 audible warning horn 2 33 auto scroll feature 5 18 auxiliary card cage 2 19 auxiliary...

Страница 39: ...C 2 38 2 39 heater imaging drum 2 8 2 18 lamp fuser 2 27 printhead 2 7 2 18 Help menu VISTA 5 28 Hold function 5 17 HVI SBS board 2 10 2 19 5 36 5 38 HVI SBS connector board 2 19 DocuPrint 900 1300 Us...

Страница 40: ...roller 4 8 Print Description Language PDL prerequisite knowledge 5 2 DocuPrint 900 1300 User s Guide Index 5 print engine 1 4 card cage 2 13 4 9 circuit boards 2 14 components 2 6 pneumatic control 2...

Страница 41: ...toner adding 3 24 toner control board 2 19 toning system 2 9 to 2 11 DocuPrint 900 1300 User s Guide Index 7 top of form board 2 20 and eye mark sensor 2 21 and print engine encoders 2 21 page length...

Страница 42: ...Index 8 DocuPrint 900 1300 User s Guide Index...

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