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4-8

DocuPrint 900/1300 User’s Guide

Preventive Maintenance and Troubleshooting

4

Cleaning the Erase 
Rod

If the erase rod is in good condition, clean it as follows:

1.

Press back on the release clip and remove the erase rod. (Note its current 
position.)

2.

Prepare a cleaning brush by cutting down a 0.5" (13 mm) wide paint 
brush to a bristle length of 0.5" (13 mm).

3.

Gently brush the spiral wires in the direction of the wire, using caution to 
preserve the spacing between the wires.

4.

Press the release clip slightly and insert the erase rod. Rotate the erase rod 
to its original position. 

Installing the Erase 
Rod

When the erase rod appears to be clean, install it as follows:

1.

Grasp the erase rod assembly with the erase rod facing the imaging drum.

2.

Slide the assembly toward the print engine and down the slot of the print 
engine. 

3.

When the erase assembly is fully inserted, the holder will run parallel to 
the imaging drum, and will rest against a stop on either side. Visually 
check, making certain that the rod is seated gently against the stops. This 
will ensure the correct spacing.

4.

Reconnect the 5-pin power connector at the right side of the erase rod 
holder. It is keyed to connect only one way.

5.

Close all doors and restart the printing system.

Routine Maintenance Procedures

DocuPrint 900/1300 User’s Guide

 4-9

Replacing the Print Engine Card Cage Filter

The card cage filter is located inside the top cover of each print engine card 
cage. Check these filters monthly to make sure they are clean. Excessive dirt 
will prevent the fans from working properly, and could cause overheating in 
the card cage.

If a filter is only slightly dirty, you can clean it by shaking it or running water 
through it; otherwise, remove the filter and replace it with a new one.

To replace the card cage filter:

1.

Stop the printing system and open the print engine doors.

2.

Pull up on each of the fasteners securing the filter holder assembly to the 
top of the print engine card cage.

3.

Lift the filter holder assembly off the card cage.

4.

Remove the wire screen, and remove and discard the old filter.

5.

Install the new filter. Make sure that the filter covers the entire filter 
opening.

6.

Reinstall the wire screen.

7.

Place the filter holder assembly back on top of the card cage.

8.

Push down on each of the fasteners to secure the filter holder assembly to 
the top of the card cage.

Filter holder

Fastener

Содержание DocuPrint 900

Страница 1: ...720P34200 XEROX Xerox DocuPrint 900 1300 Printing System User s Guide Preliminary 04...

Страница 2: ...e user at his or her own expense may be required to take measures to correct the interference This equipment does not exceed the Class A limits for radio noise emissions from digital apparatus as set...

Страница 3: ...Shutting Down in an Emergency 3 5 Restarting after an Emergency Shut Down 3 5 Paper Management 3 6 Loading the Large Roll Unwinder 3 6 Webbing the Printing System 3 8 Eliminating Paper Wrinkles or Cre...

Страница 4: ...nu 5 10 Form Change Menu 5 10 Job Status Area 5 11 Job Control Buttons 5 11 vi Table of Contents DocuPrint 900 1300 User s Guide Job Control Functions 5 12 Submitting a Job 5 12 Submitting a Job with...

Страница 5: ...ol of the printing operations This User s Guide is intended for use by personnel who are required to operate the DocuPrint 900 1300 printing system About This Manual This manual is organized as follow...

Страница 6: ...e DocuPrint 900 1300 Printing System Features The DocuPrint 900 1300 is a family of continuous feed high speed non impact printing systems Models include the DocuPrint 900 with a duplex print speed of...

Страница 7: ...a server and executive for the DocuPrint 900 1300 printing systems VISTA serves as a front end converter for the printing system VISTA receives print data either Xerox LCDS or IBM AFPDS from a host vi...

Страница 8: ...vacuum cabinet is a sealed enclosure placed at the rear of the duplex printer cabinet It provides service access to the vacuum pump and filter This system removes stray toner particles from the cleani...

Страница 9: ...an punch pin feed holes or file holes Fan folder fan folds the printed output Refer to the appropriate vendor documentation for post processing equipment operation and maintenance Post Processing Conf...

Страница 10: ...in the output conveyor Output Registration Pacer Unit Perf Punch Fan Processor Folder Output Pacer Fan Folder The Printing Process DocuPrint 900 1300 User s Guide 1 9 The Printing Process The print en...

Страница 11: ...st the toner roller toner magnet the latent image is made visible by applying toner The toner is a black powder that includes a small amount of magnetic material The toner magnet roller holds the tone...

Страница 12: ...xamples first page last page odd even or both The display list indicates how a page will be formatted The list includes the Job ID page ID and print strings Each print string contains data to identify...

Страница 13: ...rum for the next print cycle For an overview of the Electron Beam Imaging process refer to the The Printing Process section in Chapter 1 For each page printed the print engines 1 Coordinates and posit...

Страница 14: ...or print engine 2 a printhead with a double dot spacer end is inserted into the print engine first The above illustration depicts a printhead setup for print engine 1 The printhead is inserted in the...

Страница 15: ...rs Temperature controller Pressure roller Roller carriage Duplex Printer Cabinet DocuPrint 900 1300 User s Guide 2 9 Toning System The toning system controls the application of toner to the imaging dr...

Страница 16: ...e is positioned a preset distance from the roller and does not require adjustment This distance is known as the metering gap Toner Solenoid The toner solenoid or thumper is a spring loaded solenoid mo...

Страница 17: ...rs are closed Printhead locking lever locked position Power Sequences DocuPrint 900 1300 User s Guide 3 3 2 Power on all pre and post processing equipment At the large roll unwinder make sure the powe...

Страница 18: ...r interfaces Powering off the printing system computers without proper operating system shutdown may cause damage to files Refer to the shut down procedures in Chapter 5 4 Locate the page tracker comp...

Страница 19: ...ladder from the paper core and discard the paper core Prepare New Paper Roll 1 Make sure the paper is the correct type for the print job and remove paper ties which secure paper to skid If a different...

Страница 20: ...tart any job check perforation alignment Refer to Adjusting the Perforator Alignment later in this chapter Webbing the Printing System Webbing the printing system involves threading the paper through...

Страница 21: ...ce procedures for which the operator is responsible These procedures include Cleaning and inspecting the printing system Cleaning the printhead Removing and inspecting the printhead Vacuuming the prin...

Страница 22: ...lace imaging drum pressure roller scraper blade etc As required Request that field service clean print engines and reset all spacing and adjustments Yearly Routine Maintenance Procedures DocuPrint 900...

Страница 23: ...d be replaced Refer to the procedure Replacing the Printhead in Chapter 3 If the printhead looks good visually vacuum or wash it according to the following procedures Caution Unlock Handle Looking ben...

Страница 24: ...the print engine doors and restart the printing system 5 Run a test pattern and adjust the back bias voltage contrast accordingly Refer to Chapter 3 Warning Note Lock Routine Maintenance Procedures D...

Страница 25: ...the 5 pin power connector at the right side of the erase rod holder It is keyed to connect only one way 5 Close all doors and restart the printing system Routine Maintenance Procedures DocuPrint 900 1...

Страница 26: ...arcoal filter DocuPrint 900 1300 User s Guide 5 1 C h a p t e r 5 Operator Interface The operator interface to the DocuPrint 900 1300 printing system is the VISTA console Although used primarily as th...

Страница 27: ...Users knowledge of Xerox Print Description Language PDL and the ability to edit Xerox Job Source Library JSL and Job Description Language JDL files Users should refer to the relevant Xerox PDL DJDE Re...

Страница 28: ...sword and press the ekey to proceed After a series of start up screens the monitor displays the OS 2 desktop Refer to Chapter 5 for VISTA console operations 2 Press and release the left bkey then pres...

Страница 29: ...t files which can be edited using an OS 2 editor such as EPM Profiles Profiles are created or edited prior to each job being run The profile contains the information required to define the print job c...

Страница 30: ...the OS 2 desktop The OS 2 desktop contains several icons An icon is a graphical representative of an object consisting of an image image background and a name Double click on the VISTA2 4 icon to star...

Страница 31: ...nes where the native job controls and data reside and where the virtual data VDD files should be stored For the Xerox input filter the job controls are the JDL and JSL For the AFP input filter they ar...

Страница 32: ...SOURCE SCSI VIPFILE TELEPHONE JOBSET D VIP USER TELEPHONE TELEPHONE JST RESSET D VIP USER TELEPHONE TELEPHONE RST INPUT XRX2VDD OUTPUT VDD21300 JDE 01A JDL STMT01 COMMENT Mount Tape TELEPHONE DATA Job...

Страница 33: ...PUTREPORTRANGE OUTPUTSTARTPAGE OUTPUTSTARTSIDE POSITION_TAPE POSITION_TAPE_FILE PRIORITY RESSET SEPCOUNT TAPEVOLUME TYPE VIPFILE BAR_CODE BAR_ORIENT BAR_ORIENT_EVEN BAR_ORIENT_ODD BAR_XLOC BAR_XLOC_EV...

Страница 34: ...t FORM Specifies the pre printed forms required A name HARDWAREORIGIN Defines whether to rotate the pages when printing 0 90 180 or 270 Job Setup Files DocuPrint 900 1300 User s Guide A 7 HOLDJOB Spec...

Страница 35: ...profiles or AFP job profiles to specify options specific to printing jobs on the DocuPrint 900 1300 printing system All pixel values based on 300 pixels per inch Note DocuPrint 900 1300 Keyword Functi...

Страница 36: ...along the web on the front side A valid number of pixels Default is 0 NUP_n_Y_BACK where n is a number 1 10 Specifies the Y coordinate print position in number of pixels of the nth page printed along...

Страница 37: ...window in VISTA Ctrl S Submit Ctrl A Abort Ctrl E End Ctrl D Drain Ctrl R Reposition Ctrl P Pause Ctrl T Continue Ctrl H Hold Ctrl L Release VISTA Specific Keys DocuPrint 900 1300 User s Guide B 3 OS...

Страница 38: ...screen voltage 5 42 web speed 2 16 Advance Function Presentation AFP and VISTA 5 6 5 7 prerequisite knowledge 5 2 audible warning horn 2 33 auto scroll feature 5 18 auxiliary card cage 2 19 auxiliary...

Страница 39: ...C 2 38 2 39 heater imaging drum 2 8 2 18 lamp fuser 2 27 printhead 2 7 2 18 Help menu VISTA 5 28 Hold function 5 17 HVI SBS board 2 10 2 19 5 36 5 38 HVI SBS connector board 2 19 DocuPrint 900 1300 Us...

Страница 40: ...roller 4 8 Print Description Language PDL prerequisite knowledge 5 2 DocuPrint 900 1300 User s Guide Index 5 print engine 1 4 card cage 2 13 4 9 circuit boards 2 14 components 2 6 pneumatic control 2...

Страница 41: ...toner adding 3 24 toner control board 2 19 toning system 2 9 to 2 11 DocuPrint 900 1300 User s Guide Index 7 top of form board 2 20 and eye mark sensor 2 21 and print engine encoders 2 21 page length...

Страница 42: ...Index 8 DocuPrint 900 1300 User s Guide Index...

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