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EWV

- 55 -

PROBLEMS, CAUSES

AND REMEDIES

ELECTROFOG

8. PROBLEMS, CAUSES AND REMEDIES

The following is a list of possible faults that may occur

during machine operation.

ATTENTION

Repairs must be carried out by a specialised and

suitable trained technician.

Problem

Cause

Remedy

The machine does not start and the

blue light on the control panel is off

No power

Check that the power plug is connected

to the mains socket
Check that the main switch on the

panel is rotated to position "I”

Fuse blown

Check that the fuses are working

correctly

Low water level indicator light is on

Insufficient water in tank

Fill the tank

Power failure indicator light is on

No power phase

Check the presence of the three phases.

Check the socket and cable extensions

Fuse blown

Check that the fuses are working

correctly

Motor overheated

Reset the thermal value and check the

set value

The thermostats turn on, but the fan

does not start

Fuse blown

Check that the fuse is working correctly

Faulty fan (*)

(*) Replace the fan

Thermostat shows ----

Faulty probe (*)

(*) Replace the probe

Probe extension interrupted

(*) Replace probe extension

Probe fitting defective

Check probe plug

Temperature is unstable during

treatment

Lumps in the aerosol product

Shake the drum thoroughly

Faulty pump vacuum

Check pump and vacuum pipe

Air ingress in the vacuum system

Use water to check correct operation

The machine does not heat the aerosol

product

Fuse blown

Check that the fuse is working correctly

Faulty heating element

(*) Replace the heating element after

checking with an ohmmeter

During treatment, the pump knob is not

at the centre of its flow rate, but almost

at the maximum

Faulty pump vacuum

Check pump and vacuum pipe

Air ingress in the vacuum system

Use water to check correct operation

During treatment, the pump knob is not

at the centre of its flow rate, but almost

at minimum

Fuse blown

Check that the fuse is working correctly

Faulty heating element

(*) Replace the heating element after

checking with an ohmmeter

Heating element temperature is too

high (left thermometer is above 650°C)

Tube clogged

Check that the tube is not partially

obstructed

Faulty fan

(*) Replace the fan

IMPORTANT

(*) These operations must be carried out by

companies approved and agreed with Cedax;

please refer to Annex 2.

Содержание CEDAX ELECTROFOG EWV10

Страница 1: ...ELECTROFOG EWV8 EWV10 Instruction manual REV 1 0 OF 21 07 2020 CEDAX S R L VIA F GUARINI 15 47121 FORLÌ ITALY TEL 39 0543 780600 FAX 39 0543 473018 http www cedax it e mail info cedax org ...

Страница 2: ...ration and maintenance of the machine This manual is covered by copyright all rights are reserved reproductions and communications even partial of its content are prohibited without the prior written authorization of CEDAX S r l All the information is drafted to ensure a rational and safe use of the machine in question ...

Страница 3: ... I TABLE OF CONTENTS I 1 REVISION TABLE OF THE INSTRUCTION MANUAL AND ITS PARTS Parts of the Manual Revision Table of contents 0 Chapter 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 Instruction Manual Revision Release Date ...

Страница 4: ...ent 11 0 6 PRESERVATION OF THE MANUAL 11 1 GENERAL INFORMATION 13 1 1 MANUFACTURER AND MACHINE IDENTIFICATION 13 1 1 a Manufacturer 13 1 1 b Machine 13 1 1 c Machine conformity 14 1 1 d Directives and standards applied 14 1 1 e Other identification plates 14 1 2 TECHNICAL SUPPORT 14 1 3 WARRANTY 15 2 TECHNICAL INFORMATION 17 2 1 OVERVIEW 17 2 1 a Electrical panel 19 2 2 TECHNICAL DATA 20 2 2 a Env...

Страница 5: ...ING 37 4 4 a Unpacking 37 5 INSTALLATION 39 5 1 PERMITTED ENVIRONMENTAL CONDITIONS 39 5 1 a Temperature 39 5 1 b Lighting 39 5 1 c Atmosphere with risk of explosion and or fire 39 5 2 SPACE REQUIRED FOR USE AND MAINTENANCE 39 5 3 MACHINE ASSEMBLY 40 5 4 PLACEMENT OF THE MACHINE 41 5 5 CONNECTION TO ENERGY SOURCES AND RELEVANT CONTROLS 43 5 5 a Electrical connection 43 6 USING THE MACHINE 45 6 1 GE...

Страница 6: ...d adjustment 52 7 4 PERIODIC CONTROL AND REPLACEMENT INTERVENTIONS 52 7 4 a Cleaning the machine 53 7 5 UNSCHEDULED MAINTENANCE 53 7 6 STORAGE 54 8 PROBLEMS CAUSES AND REMEDIES 55 9 DEMOLITION AND DISPOSAL 57 9 1 WASTE DISPOSAL 57 9 2 DECOMMISSIONING AND DISMANTLING 57 9 3 EMERGENCY INSTRUCTIONS 57 10 WARRANTY 59 11 ANNEX 1 61 12 ANNEX 2 63 13 ANNEX 3 65 14 ANNEX 4 67 ...

Страница 7: ... it throughout its intended life In addition to using it correctly the recipients of the information must read it carefully and apply it stringently This information is provided by the Manufacturer in its original language Italian and may be translated into other languages to meet legislative and or commercial needs The time devoted to reading this information will make it possible to avoid risks ...

Страница 8: ...the responsibility of the Manufacturer to send the chapters affected by the modification together with the new global revision model to the holders of the Instruction Manual It is the responsibility of the user to follow the instructions accompanying the updated documentation and replace the old chapters with the new ones the home page and the index with those with the new revision level The Manuf...

Страница 9: ...erations on the machine with the mobile guards open 2nd level machine operator personnel able to perform the tasks of the 1st level operator and in addition able to perform operations on the machine with the movable guards open in safe stop conditions or in operating mode with hold to run control He is also authorised for data management and machine configuration Mechanical maintenance technician ...

Страница 10: ...that if not avoided leads to death or serious injury WARNING Indicates hazardous situations with MEDIUM risk which if not avoided results in death or serious injury ATTENTION Indicates hazardous situations with low risk that if not avoided results in minor or moderate injuries IMPORTANT Indicates technical information of specific importance not to be overlooked 0 5 b Abbreviations Abbreviation Mea...

Страница 11: ...safety of the personnel involved Residual hazard hazard that could not be eliminated or reduced through the design against which the protective guards are not or are not totally effective Exposed person any person who is wholly or partly in a hazardous area Operator qualification minimum level of skills that the operator must have to carry out the operation described Production plant manager quali...

Страница 12: ...ectrical and pneumatic power supply disconnected Machine on with electrical and pneumatic power supply connected and safely stopped Machine on with electrical and pneumatic power supply connected and safely stopped by means of an emergency stop button in blocked position or other control device for this purpose located near the intervention area Moving machine with automatic operation Machine on s...

Страница 13: ...lly with clean hands and not placed on dirty surfaces No parts must be removed torn or arbitrarily modified The Manual must be stored in a place that is protected from humidity and heat and in the vicinity of the machine to which it refers The Manufacturer at the request of the User may provide additional copies of the Machine Instruction Manual 0 5 d Units of measurement The units of measurement ...

Страница 14: ...EWV 12 INTRODUCTION ELECTROFOG Page intentionally left blank ...

Страница 15: ...cription 6 Electrical power supply characteristics V Hz 7 Electrical power kW 8 Weight kg IMPORTANT Always specify the description acronym model and serial number S N when requesting information and technical assistance IMPORTANT All the data on the identification plate must always be kept legible If the plate deteriorates with use and is no longer legible even partly you should request another on...

Страница 16: ...ectromagnetic Compatibility EMC 1 1 e Other identification plates The plates of all the main components mechanical and electrical not manufactured by Cedax are located on the relevant components at the points where they were placed by the respective manufacturers 1 2 TECHNICAL SUPPORT Our support service is at your complete disposal to resolve any problems that may arise or provide all the informa...

Страница 17: ...ation of the Manufacturer void the warranty and exempt the Manufacturer of any liability for damage caused by defective product in addition the conformity of the machine with the European Directives and any form of guarantee automatically lapses This applies in particular when the above mentioned modifications are carried out on the safety devices lowering their effectiveness The same consideratio...

Страница 18: ...EWV 16 GENERAL INFORMATION ELECTROFOG Page intentionally left blank ...

Страница 19: ...tion of premises The machine uses the combined effect of a high speed airflow and high temperature to generate particles measuring one thousandth of a millimetre This creates a very fine mist that conveys both synthetic and natural anti oxidant anti fungal and anti sprouting protective products This mist remains stable for a long time after application and circulates inside the storage cell penetr...

Страница 20: ...fighting water container 5 electrical panel 6 with control panel Machine barrel quick coupling 7 plug 8 connecting the thermostatic probe wire to the fogging pipe You must know the device model before using the machine ATTENTION The use of unsuitable products could cause machine failure and damage to installations and preserved food If in doubt contact the manufacturer ...

Страница 21: ...ure thermostat heating element temperature 3 Treatment temperature thermostat atomised output 4 Yellow indicator light for insufficient water level in the tank 5 Reset button When the indicator light is on it indicates stand by for reset 6 Fan switch 7 Heating unit switch 8 Yellow indicator light indicating power failure 9 White indicator light indicating product or heating element temperature too...

Страница 22: ...es this also applies to the maintenance areas 2 2 TECHNICAL DATA General technical data Machine type Semi automatic Machine function Treatment of fruit and vegetables with Xeda products Noise level Less than 80 dB Power supplies Power supply 3x400V 50 Hz standard Consumption Model EWV10 12Kw 17A Model EWV8 9 5Kw 14A Power socket Model EWV10 32A 3P PE Model EWV8 16A 3P PE For more information see t...

Страница 23: ...rer or Authorised Service Centres automatically invalidates the Conformity of the machine with the applicable European Directives 2 4 IMPROPER USE Improper use means use of the machine according to work criteria that do not comply with the instructions contained in this manual and that in any case pose a risk to the operator and for the other workers involved Do not use the machine to treat any ma...

Страница 24: ...EWV 22 TECHNICAL INFORMATION ELECTROFOG Page intentionally left blank ...

Страница 25: ...ised in the specific sector Failure to comply with these requirements may result in damage to the safety and health of persons During operation wear only the clothing and or personal protective equipment indicated in the instructions for use provided by the Manufacturer and those required by the current laws on safety in the workplace During normal use or for any intervention ensure that the perim...

Страница 26: ...es installed in the machine Supervise the workplace for the entire duration of the work Respect risk areas and safety distances Be both physically and mentally fit to perform the support tasks required when changing format 2nd level machine operator personnel able to perform the tasks of the 1st level operator and in addition able to perform operations on the machine with the movable guards open i...

Страница 27: ... the specific risks of the machine Electrical maintenance technician qualified technician able to carry out the tasks of the 2nd level operator and in addition able to perform all electrical adjustment maintenance and repair interventions He is authorised to operate in the presence of voltage inside cabinets and junction boxes The electrical maintenance technician must Be assigned and or authorise...

Страница 28: ...ssisted ventilation Category III EN 13941 and EN 12942 marked A2P3 Instructions for use of PPE Before putting on PPE you must check the conditions of the PPE and the different expiration dates Before treatment put on gloves and respiratory protection equipment Cover the gloves with the combination After treatment Remove the respiratory protection device remove the filters and close them each with ...

Страница 29: ...ceed the maximum dimensions envisaged If necessary display appropriate warning signs After identifying the installation area for the machine display signs and cordon it off appropriately to prevent access to unauthorised persons During installation respect the perimeter areas indicated by the Manufacturer taking into account all surrounding work activities as well The implementation of this requir...

Страница 30: ...y operations authorised are those of stopping switching off and adjusting the work parameters from the control panel To remove parts of the product or foreign bodies stop the machine in safe conditions to do this turn the main switch to 0 zero OFF lock it with a padlock and make sure that all the moving parts of the machine have stopped Keep the work area clear of processing residue Do not climb o...

Страница 31: ...risk to the safety and health of persons Before working on the machine to carry out maintenance operations turn the main switch to 0 zero OFF lock it with a padlock and make sure that all the moving parts of the machine are stopped DANGER The operator who performs maintenance operations on the machine must turn the electrical disconnector to OFF and padlock it You must remove the keys from the pad...

Страница 32: ...electromagnetic disturbances or radiation X rays lasers etc The environment must not have any areas with potentially explosive and or fire hazard gas and dust concentrations Products and materials used during production and maintenance phases must not contain contaminating and corrosive agents acids chemicals salts etc and must not be able to penetrate and or come into contact with electrical comp...

Страница 33: ... the components according to their chemical characteristics and ensure waste sorting in compliance with the applicable laws With reference to the WEEE Waste Electrical Electronic Equipment directive the user must separate the electrical and electronic components during disposal and dispose of them in the appropriate authorised collection centres or return them still installed to the reseller when ...

Страница 34: ...a soft cloth soap and water to clean the labels Do not use solvents petrol etc If a label is on a part to be replaced make sure that the new label is already or will be affixed to the new component Symbol Description Protective gloves must be worn A protective helmet must be worn Safety footwear must be worn Eye protection filters must be used A protective respirator must be used The procedures in...

Страница 35: ...to stop its movement 3 11 RESIDUAL RISKS Areas subject to residual hazards are areas where a danger persists for the operator even though safety measures and design precautions also aimed at not compromising the functionality of the machine have been adopted In these areas there is a risk of accident and serious injury if attention is not paid to the hazard warnings affixed to the area in question...

Страница 36: ...EWV 34 SAFETY ELECTROFOG Page intentionally left blank ...

Страница 37: ... envisaged The personnel authorised to carry out loading and unloading must possess the skills and experience acquired and recognised in the specific sector and must have expert knowledge of the means and lifting devices to be used During the loading and unloading the authorised personnel must comply with the information in particular safety information indicated on the shipping packages and appli...

Страница 38: ...apacity the storage area must be free from risk of fire and or explosion must have adequate humidity and temperature between 25 C and 55 C and sufficient lighting We recommend designating a storage area in the immediate vicinity of the installation area to ensure minimum movement during the installation phase of the machine For as long as the machine remains inactive after unpacking pending commis...

Страница 39: ... or uneven surfaces and must in any case ensure the stability of the load The load must be correctly placed on the forks of the truck to avoid any possible accidental load losses The overall weight of the packaged machine allows it to be handled manually by two operators 4 4 a Unpacking Upon receiving the machine it must be checked for any damage which may have occurred during shipment The machine...

Страница 40: ...EWV 38 TRANSPORTATION AND HANDLING ELECTROFOG Page intentionally left blank ...

Страница 41: ...reas of shadow to make the operator s work easier There is no lighting system on the machine because the one in the installation environment is sufficient provided that it complies with current regulations There should be no areas of shadow bright lights or strobe light effects on the machine housing caused by the lighting 5 1 c Atmosphere with risk of explosion and or fire DANGER The machine cann...

Страница 42: ... use Proceed as follows Check that the machine is clean especially inside the fogging pipe 1 clean it with the brush supplied if necessary Align the threaded coupling on the fogging pipe 1 with the one at the end of the heating element Tighten the coupling using the hexagonal key supplied in the wooden box IMPORTANT The temperature control probe must face upwards Connect the electrical cable 5 of ...

Страница 43: ...efully positioned to thermally insulate the fogging pipe and seal the gap between the fogging pipe barrel and the hole of the cold room where the machine is installed Appropriate PPE must be used when handling insulating material Place a collection container 3 containing a small amount of water inside the cold room under the tube outlet 4 DANGER The machine uses aerosol products list on page 21 th...

Страница 44: ...EWV 42 INSTALLATION ELECTROFOG 1 4 5 1 4 3 6 ...

Страница 45: ... 60204 ATTENTION The electrical power supply is fitted with an isolator switch with a red knob located on the electrical panel The device is padlockable and acts as an interlock when the live panel is opened Check that the supply voltage corresponds to the voltage and frequency indicated See Technical data and identification plate of the electrical component Checkthatthepowersupplyhasanefficientgr...

Страница 46: ...EWV 44 INSTALLATION ELECTROFOG Page intentionally left blank ...

Страница 47: ...machine must NEVER be left unattended during operation The temperature at the outlet with no aerosol product can reach 650 C and cause damage to the machine stored food products and compromise the storage rooms 6 1 a Operator workstation There are no operator seating positions the working position is only with the operator standing in front of the control panel DANGER The operator must wear the PP...

Страница 48: ...ER To prevent fires never leave the automatic device running in the event of a power failure or when the main switch is used as an emergency stop immediately remove the fogging pipe from the storage room and monitor the machine until all elements have cooled down correctly IMPORTANT A powder fire extinguisher should always be kept near the machine for prompt use in the event of fire ...

Страница 49: ...ore generate a fire risk It is therefore MANDATORY to remove the fogging pipe 2 from the storage room 4 and monitor the machine until all the elements of the machine have cooled down AUTOMATIC operation is only allowed with a heater temperature below 650 C exceeding this temperature causes the KS relay to be disconnected and therefore the following are stopped the aerosol product suction pump the ...

Страница 50: ...ny air intake Start up procedure 1 Turn the main switch to ON position 2 Press the blue reset button 3 Start the fan 4 Enable the pump 5 Stop the pump when the aerosol product reaches the pump body 6 Turn on the heater 7 When the temperature of approximately 100 C is reached start the pump and adjust the flow rate using the rheostat to reach the operating temperature which must be the one specifie...

Страница 51: ...ndustrial hazardous waste in accordance with the environmental regulations in force in the country of use of the machine 6 3 d Emergency conditions DANGER The machine uses aerosol products that are potentially hazardous to the operator s health as described in the data sheets If there is an accidental leakage of the aerosol product used for fogging while the machine is running proceed as follows S...

Страница 52: ...EWV 50 USING THE MACHINE ELECTROFOG Page intentionally left blank ...

Страница 53: ...s activate the procedures provided to ensure adequate safety conditions Replace worn parts with original spare parts Use tools and equipment that are not worn and use the oils and greases recommended by the Manufacturer to ensure the machine is working correctly and the level of safety envisaged Do not dispose of pollutants in the environment Carry out disposal in compliance with applicable laws 7...

Страница 54: ...50 Product thermostat SP1 250 SP2 160 7 4 PERIODIC CONTROL AND REPLACEMENT INTERVENTIONS The safety components guards emergency button etc MUST be replaced with ORIGINAL spare parts to ensure the safety of the operators and maintain the machine warranty Immediately replace any faulty parts and devices which could compromise the operator s safety DANGER Deliberately operating when there is a fault ...

Страница 55: ...clean and if not clean it with the brush provided for this purpose IMPORTANT During cleaning operations be careful not to damage the probe located inside the fogging pipe 7 5 UNSCHEDULED MAINTENANCE Unscheduled maintenance operations are all the operationsnotincludedinthelistforroutinemaintenance ATTENTION Unscheduled maintenance operations can only be carried out by the Manufacturer or by designa...

Страница 56: ...EWV 54 MAINTENANCE ELECTROFOG 7 6 STORAGE Electrofog and the treatment product should be stored above 0 C When storing check that the machine contains no water to prevent freezing and possible damage ...

Страница 57: ... Replace the probe Probe extension interrupted Replace probe extension Probe fitting defective Check probe plug Temperature is unstable during treatment Lumps in the aerosol product Shake the drum thoroughly Faulty pump vacuum Check pump and vacuum pipe Air ingress in the vacuum system Use water to check correct operation The machine does not heat the aerosol product Fuse blown Check that the fuse...

Страница 58: ...EWV 56 PROBLEMS CAUSES AND REMEDIES ELECTROFOG Page intentionally left blank ...

Страница 59: ...he system will operate efficiently and improve production overall ATTENTION The aerosol product collected in the appropriate container cannot be reused for subsequent treatments and must be disposed of as industrial hazardous waste according to the environmental regulations in force in the country of use of the machine 9 2 DECOMMISSIONING AND DISMANTLING The machine consists of the following mater...

Страница 60: ...EWV 58 DEMOLITION AND DISPOSAL ELECTROFOG Page intentionally left blank ...

Страница 61: ...or damage during transportation to and from the customer site damage due to installation adaptation or modification or damage due to failure to comply with the technical and or safety measures required Our decision on any handling of complaints and defects cannot be called into question Any defective parts replaced will become our property Any replacement of the equipment and extension of the warr...

Страница 62: ...EWV 60 WARRANTY ELECTROFOG Page intentionally left blank ...

Страница 63: ...EWV 61 ANNEX 1 ELECTROFOG 11 ANNEX 1 List of usable products ...

Страница 64: ...EWV 62 ANNEX 1 ELECTROFOG Page intentionally left blank ...

Страница 65: ...EWV 63 ANNEX 2 ELECTROFOG 12 ANNEX 2 Authorised companies ...

Страница 66: ...EWV 64 ANNEX 2 ELECTROFOG Page intentionally left blank ...

Страница 67: ...EWV 65 ANNEX 3 ELECTROFOG 13 ANNEX 3 Wiring diagram ...

Страница 68: ...EWV 66 ANNEX 3 ELECTROFOG Page intentionally left blank ...

Страница 69: ...EWV 67 ANNEX 4 ELECTROFOG 14 ANNEX 4 Declaration of Conformity ...

Страница 70: ...EWV 68 ANNEX 4 ELECTROFOG Page intentionally left blank ...

Страница 71: ...EWV 69 NOTES ELECTROFOG ...

Страница 72: ...EWV 70 NOTES ELECTROFOG ...

Страница 73: ...Page intentionally left blank ...

Страница 74: ...Via F Guarini 15 I 47121 Forlì FC Italy Tel 39 0543 780600 Fax 39 0543 473018 ...

Страница 75: ... année vérifier que le produit est toujours utilisable sur le territoire List of products authorized and permitted for use in this machine This list was updated on the revision date for these instructions The authorizations may change over the year check that the product can still be used in the territory Nome prodotto Nom du produit Product name Principio attivo Matière active Active substance Pa...

Страница 76: ...grées pour la maintenance des machines List of companies approved for maintenance of machines CEDAX srl Via F GUARINI 15 47121 Forlì Italia XEDA INTERNATIONAL 1397 Route Nationale 7 Z AC de la CRAU 13670 Saint Andiol France COMYN 59 Rue de FLANDRES 80700 Tilloloy France NUTEA SL Doctor Lanuza 18 46120 Alboraya Valencia Espana ...

Страница 77: ...REV1 0 ALLEGATO 3 ANNEXE 3 ANNEX 3 CEDAX ELECTRIC DRAWING SCHEMA ELETTRICO SCHEMA ELECTRIQUE ...

Страница 78: ...REV1 0 CEDAX ...

Страница 79: ...REV1 0 CEDAX mm min ...

Страница 80: ...REV1 0 CEDAX ...

Страница 81: ...REV1 0 CEDAX ...

Страница 82: ...REV1 0 CEDAX ...

Страница 83: ...REV1 0 CEDAX ...

Страница 84: ......

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