XCEL Q-SERIES Скачать руководство пользователя страница 8

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PRE-QUALIFICATION-TEST Charge Stage: 

 

 

Tests battery for sulphation by applying a low level charge current and 
analyzes voltage and current values and rates of change to determine if 
the  battery  is  ready  to  transition  to  the  next  high  power  Bulk  Charge 
Stage. 

 

If  a  Battery  Temperature  Cable  is  installed,  then  minimum  and 
maximum temperature automatically become part of the analysis. 

 

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BULK Charge Stage (also known as ‘Constant-Current’): 

 

High  Power  charge,  charges  at  a  constant  current  or  constant  power 
rate to deliver the ‘bulk’ of the charge needed 

 

Some algorithms employ a 2-step Bulk Charge rate where a timed 10 to 
30  minute  period  of  a  higher current  may  be  measured.  This  two-step 
process helps to break down sulphates quicker. 

 

Upon  completion  of  this  stage,  approximately  80%  of  total  charge  is 
delivered to the battery 

 

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ABSORPTION Charge Stage (also known as ‘Constant-Voltage’): 

 

Charger  charges  at  a  constant  voltage  level  to  provide  adequate  time 
for the battery plates to ‘absorb’ the energy delivered. 

 

Charge Amperage decreases as the energy is being absorbed into the 
plates. 

 

Termination  of  this  stage  occurs  when  the  charge  current  has 
decreased  down  to  a  targeted  value  which  is  dependent  on  many 
factors such as size, type, age, and chemistry of battery. 

 

Upon  completion  of  this  stage,  approximately  95%  of  total  charge  is 
delivered to the battery 

 

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TOP-OFF Charge Stage (also known as ‘Finish’): 

 

Charger charges at either a constant voltage, or constant current, or a 
combination  of  constant-current  /  constant  voltage  to  ‘Top-Off’  the 
charge in a battery. 

 

This  stage  employs  timing  based  on  ‘timers’  measured  and  recorded 
during  previous  charge  stages,  in  combination  with  dv/dt  and/or  di/dt, 
and/or  dT/dt,  and/or,  maximum  voltage  and  temperatures  (if  Battery 
Temperature Sensor installed), to terminate. 

 

Variations  in  this  charge  stage  are  highly  dependent  on  the  battery 
Charge  MODE  selected.  Flooded  Lead  Acid  batteries  are  typically 
aggressively  charged  to  high  voltage  levels  to  force  internal  gassing 
which helps to mix the electrolyte. AGM (Absorbed Glass Mat) batteries 
differ in that this stage limits upper voltage regulation levels which helps 
prevent drying out the Absorbed Glass Mat. 

 

Upon  completion  of  this  stage,  approximately  100%  of  total  charge  is 
delivered to the battery 

 

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EQUALIZATION Charge Stage: 

 

As batteries in a battery pack charge and discharge  over many cycles, 
cells  may  become  unbalanced.  Cell  unbalancing  becomes  more 
common as batteries age. 

Содержание Q-SERIES

Страница 1: ...48F017Ezz 48Vdc 17Adc SCR Line Frequency Design xRy 64F014Ezz 64Vdc 14Adc SCR Line Frequency Design xRy 72F012Ezz 72Vdc 12Adc SCR Line Frequency Design Input Definition x 1 120Vac 50 and or 60Hz x 2...

Страница 2: ...Y AND OPERATING INSTRUCTIONS AT ALL TIMES To reduce risk of battery explosion follow all safety instructions below and those published by the battery manufacturer Review cautionary markings on vehicle...

Страница 3: ...E THE RISK OF AN ELECTRIC SHOCK KEEP THE CHARGER DRY DO NOT EXPOSE IT TO RAIN OR WATER 3 A C AND UTILITY REQUIREMENTS The use of an improper extension cord could result in a risk of a fire or electric...

Страница 4: ...nce with the National Electrical Code and all local codes and ordinances WARNING IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF AN ELECTRIC SHOCK The conductor with i...

Страница 5: ...nt connecting the battery including inter battery connections Follow the wire connection from the Equipment or Vehicle s receptacle down to the first battery on both the positive and negative conducto...

Страница 6: ...075 125AH 2 450V 1 0 0 1 0 20 PsZ Cell Lead Acid AGM 125 175AH 2 450V 1 0 0 1 1 21 PsZ Cell Lead Acid AGM 200 250AH 2 450V 1 0 1 0 0 22 PsZ Cell Lead Acid AGM 300 350AH 2 450V 1 0 1 0 1 23 General GEL...

Страница 7: ...0 05 0 0 1 0 1 21 1 0 1 0 1 06 0 0 1 1 0 22 1 0 1 1 0 07 0 0 1 1 1 23 1 0 1 1 1 08 0 1 0 0 0 24 1 1 0 0 0 09 0 1 0 0 1 25 1 1 0 0 1 10 0 1 0 1 0 26 1 1 0 1 0 11 0 1 0 1 1 27 1 1 0 1 1 12 0 1 1 0 0 28...

Страница 8: ...ge current has decreased down to a targeted value which is dependent on many factors such as size type age and chemistry of battery Upon completion of this stage approximately 95 of total charge is de...

Страница 9: ...ccurs However all batteries regardless of chemistry self discharge at a rate that is proportional to ambient temperature meaning that if a battery sits on a table completely disconnected from all load...

Страница 10: ...Illuminates continuously when AC power present Refer to the section TROUBLESHOOTING if FLASHING but not when flashing during a Charge Cycle that includes Equalization Charge Stage Shutdown Red Illumin...

Страница 11: ...urrent o Yellow Charging LED illuminates continuously indicating charging at full rated output While charging voltage is monitored for the occurrence of the next charging stage STAGE THREE ABSORPTION...

Страница 12: ...ention according to the flash rate Slow Flash Charge cycle ended via peak voltage detection in the Top Off Charge stage Medium Flash Charge cycle ended via peak voltage detection in the Equalization C...

Страница 13: ...nk Five Menus are made available and are selectable via the Menu Select Button Annunciation Start Up Menu Charge Status And Output Display Charge Status And Input Display Error Code Display Charge Sta...

Страница 14: ...cted Additionally only the Vac is displayed and is for reference use by Tech Support only the value is not indicative of actual utility AC power ERROR CODE DISPLAY MENU o Display shows assume 24V Batt...

Страница 15: ...s an indicator that charging was terminated when A C Power was disconnected TSTg Testing product due to possibility of missing factory installed TestPassCode the product is trying to reconfigure itsel...

Страница 16: ...o Charger s Output DC Cable connection is possibly connected to a battery pack with voltage higher than the output rating of the charger Battery Temperature Low High o If an external thermistor is con...

Страница 17: ...w to charge Batt Temperature Sensor Open Shorted o If a Battery Temperature Sensor Cable was installed at start of charging but then later found to be open or short circuited this error is produced In...

Страница 18: ...e but it is not this error is produced Check Inhibit vehicle wiring If correct internal inhibit switch may have been overload contact factory Also refer to the Lockout Inhibit Option Section for Exter...

Страница 19: ...d as a result of batteries left in lengthy storage without a trickle charge applied to it Try removing the output leads from the battery pack while A C Power is disconnected from the charger and recon...

Страница 20: ...ge temperature range of 40C to 125C It needs to be stored in clean dry conditions Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service ac...

Страница 21: ...locate the two circuit pins that connect a Temperature Compensation Cable Temperature Compensation uses a temperature measuring device that is affixed to the battery pack and uses two conductors to c...

Страница 22: ...increased the 57 6V target to 58 8V When charging lead acid and many other chemistry types batteries during winter or cold climates or operating equipment in large Factory Freezer Applications a high...

Страница 23: ...as a circuit o Disconnect the output lead from the charger look inside the connector and count the number of circuits If there are 6 circuits then 2 of them are reserved for creating a Lockout Inhibit...

Страница 24: ...ay mirrors the Charger LED Display with one exception If an LED pattern flashes from the center LED out in a repeating pattern the Port is annunciating a Lost Communications error Check wiring for con...

Страница 25: ...25 15 Q SERIES SCHEMATIC KITS MOUNTING Q SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LED Version Shown PRODUCT MOUNTING PATTERN FOOTPRINT...

Страница 26: ...26 Q SERIES SCHEMATIC Q SERIES REPAIR AND REPLACEMENT KITS...

Страница 27: ...cluded 11 12 KITS0187 Front Panel LED Label P Clamp Lockout CVP via Bushing Cable Bushing 2 3 4 6 15 KITS0188 Front Panel LCD Label Cable Bushing P Clamp Lockout CVP via Bushing 2 3 4 6 15 KITS0191 Pl...

Страница 28: ...28 16 R SERIES SCHEMATIC KITS MOUNTING R SERIES SCHEMATIC R SERIES REPAIR AND REPLACEMENT KITS...

Страница 29: ...lay Fuse PCB Module 12 13 KITS0174 A C Input 230V IEC Relay Fuse PCB Module 12 13 KITS0202 D C Output Connector with nut 2ccts installed Battery Leads Only 4 KITS0203 D C Output Connector with nut 3cc...

Страница 30: ...30 R SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LCD VERSION SHOWN PRODUCT MOUNTING PATTERN FOOTPRINT...

Страница 31: ...n 813mm Cable SB175 Red OPCJ0064 L000813 Output DC Cable 108 0in 2743mm Cable SB175 Red OPCJ0064 L002743 Output DC Cable 108 0in 2743mm Cable SB350 Red OPCJ0065 L002743 Output DC Cable 108 0in 2743mm...

Страница 32: ...cated under the front label bottom left corner and a PC two to ten years of charge history data is available and records events such as battery over discharged thermal runaway events complete and inco...

Страница 33: ...ed or damaged or improperly or negligently used connected maintained or operated in any manner contrary to the instructions stated in this manual or affixed to the product s enclosure Repair or replac...

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