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10 

Float/Maintenance  Standby  Stage,  or  terminate  charge  and  display  an 
Error Code. 

 

Each  Charge  Stage  employs  dv/dt  and/or  di/dt  and/or  dT/dt  signal 
analysis  to  monitor  the  progress  of  charging  and  factors  into  the 
termination of the stage. 

 

If  a  Battery  Temperature  Sensor  Cable  is  installed,  the  charger 
automatically detects its presence and will use it to adjust voltage and 
current charge rates during the deployment of the charge algorithm. For 
example,  if  charging  in  a  cold  temperature  climate,  the  charger  will 
increase the voltage level targets to compensate for the temperature. If 
the climate is hot, the regulation targets decrease automatically – this is 
also known as ‘Temperature Compensation’ and is typically adjusted to 
-2mV to -6 mV / cell / 

o

C. 

 

Some Stages may not be applied. For example, Lithium Based Battery 
packs  employ  the  use  of  Battery  Management  Systems  and  will  not 
work  if  a  Pre-Qualification-Test  Stage  is  used.  Therefore,  when 
selecting  a  Lithium  Charge  Stage,  Pre-Qualification  Test  Stage  is 
automatically not employed. 

 
 

7. 

MULTI-STAGE CHARGE (TYPICAL) WITH LED DISPLAY 

Under normal charge circumstances, the LEDs and Menu Switch operate as follows: 
 

  Power On 

(Red) 

Illuminates  continuously  when  AC  power  present.  Refer  to 

the  section  ‘TROUBLESHOOTING’  if  FLASHING,  but  not 

when  flashing  during  a  Charge  Cycle  that  includes 

Equalization Charge Stage. 

 

  Shutdown 

(Red) 

Illuminates  typically  when  used  only  during  Error  Decode 

Mode. Refer to ‘TROUBLESHOOTING’ if FLASHING. 

 

  Detection 

(Red) 

Illuminates when battery not  connected (but, while powered 

from A.C.), or for a brief period immediately following an A.C. 

Connection. Refer to ‘TROUBLESHOOTING’ if FLASHING. 

 

  Charging 

(Yellow)  Charge  Status  Indicator  –  FLASHES  or  illuminates  during 

the Multi-Stage Charge Process. 

 

  Charged 

(Green) 

Illuminates during the Top-Off Stage and Float/Maintenance 

Stages  of  the  Multi-Stage  Charge  Process.  When 

FLASHING  in  conjunction  with  a  continuously  illuminated 

Power  On  Red  LED  it  is signifying  an  ALERT.  Refer  to  the 

section titled Error Code Description for ALERT definitions. 

 

  Menu Select Button 

Depressing  and  holding  depressed,  this  button  for  10 

seconds  at  power  up,  forces  charger  to  insert  the 

Equalization Stage into the charge algorithm regiment IF and 

only  IF,  that  charge  MODE  selected,  would  allow  it.  After 

power  up,  and  if  switch  is  again  held  depressed  for  10 

seconds,  the  Equalization  Charge  Stage  is  toggled  to  OFF 

(de-asserted from the charge algorithm Regiment). 

 

 

The  following  description  assumes  the  charger  is  set  in  MODE-1  to  charge  a 
typical Flooded Lead Acid Battery. 

Содержание Q-SERIES

Страница 1: ...48F017Ezz 48Vdc 17Adc SCR Line Frequency Design xRy 64F014Ezz 64Vdc 14Adc SCR Line Frequency Design xRy 72F012Ezz 72Vdc 12Adc SCR Line Frequency Design Input Definition x 1 120Vac 50 and or 60Hz x 2...

Страница 2: ...Y AND OPERATING INSTRUCTIONS AT ALL TIMES To reduce risk of battery explosion follow all safety instructions below and those published by the battery manufacturer Review cautionary markings on vehicle...

Страница 3: ...E THE RISK OF AN ELECTRIC SHOCK KEEP THE CHARGER DRY DO NOT EXPOSE IT TO RAIN OR WATER 3 A C AND UTILITY REQUIREMENTS The use of an improper extension cord could result in a risk of a fire or electric...

Страница 4: ...nce with the National Electrical Code and all local codes and ordinances WARNING IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF AN ELECTRIC SHOCK The conductor with i...

Страница 5: ...nt connecting the battery including inter battery connections Follow the wire connection from the Equipment or Vehicle s receptacle down to the first battery on both the positive and negative conducto...

Страница 6: ...075 125AH 2 450V 1 0 0 1 0 20 PsZ Cell Lead Acid AGM 125 175AH 2 450V 1 0 0 1 1 21 PsZ Cell Lead Acid AGM 200 250AH 2 450V 1 0 1 0 0 22 PsZ Cell Lead Acid AGM 300 350AH 2 450V 1 0 1 0 1 23 General GEL...

Страница 7: ...0 05 0 0 1 0 1 21 1 0 1 0 1 06 0 0 1 1 0 22 1 0 1 1 0 07 0 0 1 1 1 23 1 0 1 1 1 08 0 1 0 0 0 24 1 1 0 0 0 09 0 1 0 0 1 25 1 1 0 0 1 10 0 1 0 1 0 26 1 1 0 1 0 11 0 1 0 1 1 27 1 1 0 1 1 12 0 1 1 0 0 28...

Страница 8: ...ge current has decreased down to a targeted value which is dependent on many factors such as size type age and chemistry of battery Upon completion of this stage approximately 95 of total charge is de...

Страница 9: ...ccurs However all batteries regardless of chemistry self discharge at a rate that is proportional to ambient temperature meaning that if a battery sits on a table completely disconnected from all load...

Страница 10: ...Illuminates continuously when AC power present Refer to the section TROUBLESHOOTING if FLASHING but not when flashing during a Charge Cycle that includes Equalization Charge Stage Shutdown Red Illumin...

Страница 11: ...urrent o Yellow Charging LED illuminates continuously indicating charging at full rated output While charging voltage is monitored for the occurrence of the next charging stage STAGE THREE ABSORPTION...

Страница 12: ...ention according to the flash rate Slow Flash Charge cycle ended via peak voltage detection in the Top Off Charge stage Medium Flash Charge cycle ended via peak voltage detection in the Equalization C...

Страница 13: ...nk Five Menus are made available and are selectable via the Menu Select Button Annunciation Start Up Menu Charge Status And Output Display Charge Status And Input Display Error Code Display Charge Sta...

Страница 14: ...cted Additionally only the Vac is displayed and is for reference use by Tech Support only the value is not indicative of actual utility AC power ERROR CODE DISPLAY MENU o Display shows assume 24V Batt...

Страница 15: ...s an indicator that charging was terminated when A C Power was disconnected TSTg Testing product due to possibility of missing factory installed TestPassCode the product is trying to reconfigure itsel...

Страница 16: ...o Charger s Output DC Cable connection is possibly connected to a battery pack with voltage higher than the output rating of the charger Battery Temperature Low High o If an external thermistor is con...

Страница 17: ...w to charge Batt Temperature Sensor Open Shorted o If a Battery Temperature Sensor Cable was installed at start of charging but then later found to be open or short circuited this error is produced In...

Страница 18: ...e but it is not this error is produced Check Inhibit vehicle wiring If correct internal inhibit switch may have been overload contact factory Also refer to the Lockout Inhibit Option Section for Exter...

Страница 19: ...d as a result of batteries left in lengthy storage without a trickle charge applied to it Try removing the output leads from the battery pack while A C Power is disconnected from the charger and recon...

Страница 20: ...ge temperature range of 40C to 125C It needs to be stored in clean dry conditions Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service ac...

Страница 21: ...locate the two circuit pins that connect a Temperature Compensation Cable Temperature Compensation uses a temperature measuring device that is affixed to the battery pack and uses two conductors to c...

Страница 22: ...increased the 57 6V target to 58 8V When charging lead acid and many other chemistry types batteries during winter or cold climates or operating equipment in large Factory Freezer Applications a high...

Страница 23: ...as a circuit o Disconnect the output lead from the charger look inside the connector and count the number of circuits If there are 6 circuits then 2 of them are reserved for creating a Lockout Inhibit...

Страница 24: ...ay mirrors the Charger LED Display with one exception If an LED pattern flashes from the center LED out in a repeating pattern the Port is annunciating a Lost Communications error Check wiring for con...

Страница 25: ...25 15 Q SERIES SCHEMATIC KITS MOUNTING Q SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LED Version Shown PRODUCT MOUNTING PATTERN FOOTPRINT...

Страница 26: ...26 Q SERIES SCHEMATIC Q SERIES REPAIR AND REPLACEMENT KITS...

Страница 27: ...cluded 11 12 KITS0187 Front Panel LED Label P Clamp Lockout CVP via Bushing Cable Bushing 2 3 4 6 15 KITS0188 Front Panel LCD Label Cable Bushing P Clamp Lockout CVP via Bushing 2 3 4 6 15 KITS0191 Pl...

Страница 28: ...28 16 R SERIES SCHEMATIC KITS MOUNTING R SERIES SCHEMATIC R SERIES REPAIR AND REPLACEMENT KITS...

Страница 29: ...lay Fuse PCB Module 12 13 KITS0174 A C Input 230V IEC Relay Fuse PCB Module 12 13 KITS0202 D C Output Connector with nut 2ccts installed Battery Leads Only 4 KITS0203 D C Output Connector with nut 3cc...

Страница 30: ...30 R SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LCD VERSION SHOWN PRODUCT MOUNTING PATTERN FOOTPRINT...

Страница 31: ...n 813mm Cable SB175 Red OPCJ0064 L000813 Output DC Cable 108 0in 2743mm Cable SB175 Red OPCJ0064 L002743 Output DC Cable 108 0in 2743mm Cable SB350 Red OPCJ0065 L002743 Output DC Cable 108 0in 2743mm...

Страница 32: ...cated under the front label bottom left corner and a PC two to ten years of charge history data is available and records events such as battery over discharged thermal runaway events complete and inco...

Страница 33: ...ed or damaged or improperly or negligently used connected maintained or operated in any manner contrary to the instructions stated in this manual or affixed to the product s enclosure Repair or replac...

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