XCEL Q-SERIES Скачать руководство пользователя страница 17

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Batt Is 100% Discharged

 

o

 

Based on 1.75Vdc/cell, this error is produced when cell voltage falls below this 
value (example: 21Vdc for 24V Battery Pack). A.C. Power should be connected 
to charger and charging initiated immediately. 

 

 

Batt Emergency Under-Voltage

  

o

 

Based on 1.31Vdc/cell, battery may have been subjected to an extended Over-
Discharge condition (example: 15.75Vdc for a 24V Battery Pack) and battery is in 
danger of becoming damaged beyond probable repair. Using a voltmeter check if 
battery  voltage  is  well  under  its  100%  depth  of  charge.  Remove  all  loads  from 
battery,  including  charger  and  allow  time  for  battery  pack  to  ‘spring’  back  to 
above  1.31V/cell.  Reconnect  only  the  charger  to  battery  pack  and  allow  to 
charge. 

 

 

Batt Beyond Over Discharged!

 

o

 

Based  on  1Vdc/cell,  battery  may  have  been  subjected  to  an  extreme  Over-
Discharge  condition  (example:  12Vdc  for  a  24V  Battery  Pack)  and  battery 
damage  is  beyond  probable  repair  –  expect  a  shortened  life  span  for  battery. 
Charge will have turned off completely, to avoid adding to the decaying process. 
Using a voltmeter check if battery voltage is well under its 100% depth of charge. 
Remove  all  loads  from  battery, 

including  charger

  and  allow  time  for  battery 

pack to ‘spring’ back to above  1Vdc/cell. Reconnect only the charger to battery 
pack and allow to charge. 

 

 

Batt Temperature Sensor Open/Shorted

 

o

 

If a Battery Temperature Sensor Cable was installed at start of charging, but then 
later  found  to  be  open  or  short  circuited,  this  error  is  produced.  Inspect 
Temperature Device cable for breaks or shorts and correct. 

 

 

Batt Over-Temperature

 

o

 

If  a  Battery  Temperature  Sensor  Cable  is  installed  at  start  of  charging  and  a 
maximum battery temperature is reached, further charging is then terminated and 
an  error  condition  is  produced.  Check  batteries  for  possible  cell  damage  and 
perform a load test on each battery. 

 

 

Battery Storage Error 

o

 

While  equipment  and  battery  sits  in  storage  for  an  excessive  amount  of  time, 
batteries  have  depleted.  Charging  is  required  immediately.  Connect  Charger  to 
A.C. Power to start charging – error will clear. 

 

 

Battery Testing Error – Sulphated / Discharged 

o

 

This  error  is  only  generated  by  one  of  two  conditions  found  during  the  Pre-
Qualification-Test Charge Stage: 

o

 

Sulphated: Severely sulphated battery plates are preventing a charge flow from 
increasing  above  a  minimum  value.  Disconnect  and  reconnect  AC  Power  to 
charger to restart this stage. If a second attempt failed, load test each battery and 
replace any failed battery. 

o

 

Discharged: A severely discharged battery did not charge up to 1.75Vdc per cell ( 
for  example  –  21Vdc  for  24V-battery  ),  within  an  allotted  time  span  of 
approximately  4  to  8  hours.  Check  for  heavy  loads  preventing  battery  from 
increasing charge and/or defective batteries that will not accept a charge. 

Содержание Q-SERIES

Страница 1: ...48F017Ezz 48Vdc 17Adc SCR Line Frequency Design xRy 64F014Ezz 64Vdc 14Adc SCR Line Frequency Design xRy 72F012Ezz 72Vdc 12Adc SCR Line Frequency Design Input Definition x 1 120Vac 50 and or 60Hz x 2...

Страница 2: ...Y AND OPERATING INSTRUCTIONS AT ALL TIMES To reduce risk of battery explosion follow all safety instructions below and those published by the battery manufacturer Review cautionary markings on vehicle...

Страница 3: ...E THE RISK OF AN ELECTRIC SHOCK KEEP THE CHARGER DRY DO NOT EXPOSE IT TO RAIN OR WATER 3 A C AND UTILITY REQUIREMENTS The use of an improper extension cord could result in a risk of a fire or electric...

Страница 4: ...nce with the National Electrical Code and all local codes and ordinances WARNING IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF AN ELECTRIC SHOCK The conductor with i...

Страница 5: ...nt connecting the battery including inter battery connections Follow the wire connection from the Equipment or Vehicle s receptacle down to the first battery on both the positive and negative conducto...

Страница 6: ...075 125AH 2 450V 1 0 0 1 0 20 PsZ Cell Lead Acid AGM 125 175AH 2 450V 1 0 0 1 1 21 PsZ Cell Lead Acid AGM 200 250AH 2 450V 1 0 1 0 0 22 PsZ Cell Lead Acid AGM 300 350AH 2 450V 1 0 1 0 1 23 General GEL...

Страница 7: ...0 05 0 0 1 0 1 21 1 0 1 0 1 06 0 0 1 1 0 22 1 0 1 1 0 07 0 0 1 1 1 23 1 0 1 1 1 08 0 1 0 0 0 24 1 1 0 0 0 09 0 1 0 0 1 25 1 1 0 0 1 10 0 1 0 1 0 26 1 1 0 1 0 11 0 1 0 1 1 27 1 1 0 1 1 12 0 1 1 0 0 28...

Страница 8: ...ge current has decreased down to a targeted value which is dependent on many factors such as size type age and chemistry of battery Upon completion of this stage approximately 95 of total charge is de...

Страница 9: ...ccurs However all batteries regardless of chemistry self discharge at a rate that is proportional to ambient temperature meaning that if a battery sits on a table completely disconnected from all load...

Страница 10: ...Illuminates continuously when AC power present Refer to the section TROUBLESHOOTING if FLASHING but not when flashing during a Charge Cycle that includes Equalization Charge Stage Shutdown Red Illumin...

Страница 11: ...urrent o Yellow Charging LED illuminates continuously indicating charging at full rated output While charging voltage is monitored for the occurrence of the next charging stage STAGE THREE ABSORPTION...

Страница 12: ...ention according to the flash rate Slow Flash Charge cycle ended via peak voltage detection in the Top Off Charge stage Medium Flash Charge cycle ended via peak voltage detection in the Equalization C...

Страница 13: ...nk Five Menus are made available and are selectable via the Menu Select Button Annunciation Start Up Menu Charge Status And Output Display Charge Status And Input Display Error Code Display Charge Sta...

Страница 14: ...cted Additionally only the Vac is displayed and is for reference use by Tech Support only the value is not indicative of actual utility AC power ERROR CODE DISPLAY MENU o Display shows assume 24V Batt...

Страница 15: ...s an indicator that charging was terminated when A C Power was disconnected TSTg Testing product due to possibility of missing factory installed TestPassCode the product is trying to reconfigure itsel...

Страница 16: ...o Charger s Output DC Cable connection is possibly connected to a battery pack with voltage higher than the output rating of the charger Battery Temperature Low High o If an external thermistor is con...

Страница 17: ...w to charge Batt Temperature Sensor Open Shorted o If a Battery Temperature Sensor Cable was installed at start of charging but then later found to be open or short circuited this error is produced In...

Страница 18: ...e but it is not this error is produced Check Inhibit vehicle wiring If correct internal inhibit switch may have been overload contact factory Also refer to the Lockout Inhibit Option Section for Exter...

Страница 19: ...d as a result of batteries left in lengthy storage without a trickle charge applied to it Try removing the output leads from the battery pack while A C Power is disconnected from the charger and recon...

Страница 20: ...ge temperature range of 40C to 125C It needs to be stored in clean dry conditions Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service ac...

Страница 21: ...locate the two circuit pins that connect a Temperature Compensation Cable Temperature Compensation uses a temperature measuring device that is affixed to the battery pack and uses two conductors to c...

Страница 22: ...increased the 57 6V target to 58 8V When charging lead acid and many other chemistry types batteries during winter or cold climates or operating equipment in large Factory Freezer Applications a high...

Страница 23: ...as a circuit o Disconnect the output lead from the charger look inside the connector and count the number of circuits If there are 6 circuits then 2 of them are reserved for creating a Lockout Inhibit...

Страница 24: ...ay mirrors the Charger LED Display with one exception If an LED pattern flashes from the center LED out in a repeating pattern the Port is annunciating a Lost Communications error Check wiring for con...

Страница 25: ...25 15 Q SERIES SCHEMATIC KITS MOUNTING Q SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LED Version Shown PRODUCT MOUNTING PATTERN FOOTPRINT...

Страница 26: ...26 Q SERIES SCHEMATIC Q SERIES REPAIR AND REPLACEMENT KITS...

Страница 27: ...cluded 11 12 KITS0187 Front Panel LED Label P Clamp Lockout CVP via Bushing Cable Bushing 2 3 4 6 15 KITS0188 Front Panel LCD Label Cable Bushing P Clamp Lockout CVP via Bushing 2 3 4 6 15 KITS0191 Pl...

Страница 28: ...28 16 R SERIES SCHEMATIC KITS MOUNTING R SERIES SCHEMATIC R SERIES REPAIR AND REPLACEMENT KITS...

Страница 29: ...lay Fuse PCB Module 12 13 KITS0174 A C Input 230V IEC Relay Fuse PCB Module 12 13 KITS0202 D C Output Connector with nut 2ccts installed Battery Leads Only 4 KITS0203 D C Output Connector with nut 3cc...

Страница 30: ...30 R SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LCD VERSION SHOWN PRODUCT MOUNTING PATTERN FOOTPRINT...

Страница 31: ...n 813mm Cable SB175 Red OPCJ0064 L000813 Output DC Cable 108 0in 2743mm Cable SB175 Red OPCJ0064 L002743 Output DC Cable 108 0in 2743mm Cable SB350 Red OPCJ0065 L002743 Output DC Cable 108 0in 2743mm...

Страница 32: ...cated under the front label bottom left corner and a PC two to ten years of charge history data is available and records events such as battery over discharged thermal runaway events complete and inco...

Страница 33: ...ed or damaged or improperly or negligently used connected maintained or operated in any manner contrary to the instructions stated in this manual or affixed to the product s enclosure Repair or replac...

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