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X-Floc GmbH 
Rosine-Starz-Straße 12 
D-71272 Renningen 

Engineering office

Special machines 

Construction 

Tel.: +49-(0)7159 – 80470-30
Fax: +49-(0)7159 – 80470-40

http://www.x-floc.com

M99 minifant operating instructions 

Version M99E 20.02.2014

Page 23 of 35

 

6 Troubleshooting 

6.1 Trouble 

shooting 

Problem Possible 

causes 

Solution 

Q1 main switch

 cannot be 

switched on.

 

Interrupted or insufficient 

pow-

er supply (low voltage)

Check the cable and power supply

Maintenance button doesn't work. 

Wrong machine setting. 

Move the S1 switch to the position "remote 
control" and the S2 switch to "only air. Dis-
connect the receiver or controls from the ma-
chine.

Reverse maintenance doesn't work.  Impeded start-up 

The machine and the washers are cold. Leave 
the machine to warm-up. 

Q1

main switch cannot be switched 

on but the green standby lamp still 
lights up.

 

The F2 fusing intside the control 
panel may be damaged. 
Cause: excess voltage or a short 
circuit in the receiver or control 
cable of the cable remote control 
caused by damage. .

 

Disconnect the 

power supply from the ma-

chine. Replace the F2 fusing (fuse carrier la-
belled). Replacement fuses can be found on the 
inside of the control cabinet door. Before 
switching the machine back on again, discon-
nect the receiver (or the extension control cable 
with cable remote control) from the machine. If 
after replacement, the new fuses are blown, the 
power supply must be checked for excess volt-
age. Otherwise, reconnect the receiver (or 
extension control cable with cable remote con-
trol).

The red malfunction lamp is on. 

The stirring unit / airlock is over-
loaded

 

The problem must be resolved. Before resolv-
ing the problem, the following adjustments must 
be carried out in order to prevent uncontrolled 
machine operation. 

 

Before opening the control panel box, 

disconnect the power plug.

 

Open the control panel box and press the motor 
protection relay blue F1 reset button. 
Shut the control panel box and plug the power 
plug back in. 
The cause of the problem must be resolved. 
This could be a blockage in the stirring unit or 
airlock see 3.5.7 maintenance buttons (reverse 
operation)

 

No / disrupted radio remote opera-
tion. 

Range is exceeded. 

The transmission path can be shortened by 
moving the receiver closer to the hand-held 
transmitter (extension cable required) 

 

Radio reception interrupted. 

Eliminate the source of interference (if possi-
ble), or switch to manual or cable operation. 

 

Battery charge in the hand-held 
transmitter not sufficient. 

Change batteries (replacement batteries in 
receiver) see information in chapter 7 

Insufficient pressure at airlock outlet 
pressure. 

Airlock gaskets are worn. 

Replace airlock gaskets. 

 

Shaft seals on the side are worn.  Replace felt ring seals (only to be replaced by a 

service technician) 

 

Leakages in airflow between the 
blower and airlock

Check the connecting tubes, hose clamps etc. 

 

Blower does not operate on full 
power

Set the blower control to maximum , check the 
controls. 

 

Blower is damaged

Check blower

Material flows intermittently or not at 
all 

It is possible that blockages are 
forming in the agitator area. 

Change the height of the extension pieces 
attached to the stirring unit arm. This may help 
to prevent blockages building. 

6.2  FAQs (frequently asked questions) 

1) 

Can the machine also process wood fibreor similarly coarse insulation materials? What deter-
mines the processability of insulation material?

 

Содержание Minifant M99

Страница 1: ...ad the service and maintenance manual carefully before using the machine and take note of the safety instructions to avoid potential dangers Store the operating manual safely for future reference More...

Страница 2: ...7 1 Pitched roof 15 3 7 2 Open blowing church dome 16 3 7 3 Dry injection of cotton insulation in to a wall 16 4 Maintenance 17 4 1 Summary 17 4 2 Maintenance work in detail 18 4 2 1 Drive motor and g...

Страница 3: ...40 http www x floc com M99 minifant operating instructions Version M99E from 20 02 2014 Page 3 of 35 Illustration 17 DS pro model circuit diagram 22 Illustration 18 Assembly basic parts 30 Illustrati...

Страница 4: ...ed when ready to operate in order to prevent improper operationby unqualified persons or children Do not use the machine on wet surfaces Do not place the machine on an unstable surface Serious injury...

Страница 5: ...ufacturing must be externally moni tored The packing density must be less than 135 kg m3 The moisture content must be less than 15 based on mass Please note that different machine models have differen...

Страница 6: ...to abra sion High operational safety levels with robust design X Floc GmbH offers reliable and fast after sales service for every machine purchased For tech nical questions or to find out more about...

Страница 7: ...d hydraulics must be protected against unintentional operation When maintenance inspection or repair work is being carried out the power cable must be dis connected and the main switchsecured to pre v...

Страница 8: ...lso be affected if the air filters have not been properly cleaned or if the clear section of the intake area is obstructed 2 19 Machine field of application The machine is designed for use on construc...

Страница 9: ...rating instructions Version M99E from 20 02 2014 Page 9 of 35 Illustration 23 Airlock ventilation The pressure is balanced between the airlock chambers and the machine hopper see illustra tion Compres...

Страница 10: ...M99E from 20 02 2014 Page 10 of 35 3 Directions for Use 3 1 Machine depiction The machine consists of the main components shown in Illustration 1u Hopper 2 Hopper top piece 3 Machine base 4 Airlock 5...

Страница 11: ...nstruction Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E from 20 02 2014 Page 11 of 35 Illustration 26 Side view of main control pa...

Страница 12: ...handles and at the same time pushing the base with your feet to bring it into a balanced position The machine must be positioned somewhere that fulfils the following criteria Solid level ground The gr...

Страница 13: ...arm up the following adjustments are neces sary see Illustration page 10 Move the S1 switch to the manual operation position Move the S2 switch the the material posi tion 3 5 2 Manual operation For op...

Страница 14: ...ation 32 Cable remote control and control cable 3 5 5 Material volume control The volume of material flow can be adjusted from the machine by adjusting the feed gate To do this the designated lever is...

Страница 15: ...e machine can be operated forwards or in reverse by pressing the S4 button Warning For maintenance work the controls and the receiver must be disconnected from the machine remove the control plug from...

Страница 16: ...n aver age vertical height of approx 15 m with a hose length of approx 40m in conjunction with a 2 terminator with the settings Material Level 6 8 Air 90 100 max power Processing rate of 270 kg h to 4...

Страница 17: ...f the air intake is contaminated this may need to be carried out several times a day Pressure test Desired value 270 320 mbar Airlock gaskets check replace if the required minimum pressure is not reac...

Страница 18: ...minutes use the following formula Number after the decimal place x 0 6 number of minutes Example 4 56 h would be 4 h and approx 34 minutes 4 2 4 Airlock The airlock chambers are sealed with lips seals...

Страница 19: ...ines Construction Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 19 of 35 5 Electrical circuit diagram 5 1 M99 230V...

Страница 20: ...achines Construction Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 20 of 35 5 2 M99 230V 3 6kW DS circuit diagram I...

Страница 21: ...Renningen Engineering office Special machines Construction Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 21 of 35 I...

Страница 22: ...ErF Std COS Cosinus Phi 0 76 0 77 SLP Slip compensation 7 100 rrS anticlockwise L2H nO PS2 2 preselection frequency allocation L3H nO SP2 2 preselection frequency 50 Hz 10 Hz Table 2 M99E 230V 3 6kW D...

Страница 23: ...e problem must be resolved Before resolv ing the problem the following adjustments must be carried out in order to prevent uncontrolled machine operation Before opening the control panel box disconnec...

Страница 24: ...onal blower or an amplifier station can be purchased from x floc 3 After how long or how many operating hours is a manufacturer service recommended We recommend a routine check every 100 operating hou...

Страница 25: ...onnection with the receiver the red LED lights up If a button is pressed the green LED lights up 4 As long as the blower or the material flow is activated the green LED flashes at second intervals 5 I...

Страница 26: ...are in serted incorrectly 7 1 4 Use of rechargeable batteries Since usually a set of alkali batteries is inexpensive available everywhere and lasts for far longer than 250 operating hours the use of r...

Страница 27: ...ent reaching into danger zones with upper limbs EN 349 machine safety minimum clearance to avoid crushing of body parts The product identified above complies with the basic safety standards set out in...

Страница 28: ...43 11 4 23 22 22 26 29 45 46 18 18 13 14 37 L 200mm L 660mm L 350mm 21 21 49 20 48 16 8 8 39 39 21 Pos Nr Menge Artikel Nr 1 1 4065 2 1 4066 3 1 4067 4 1 2271 5 1 4495 6 2 3125 7 1 1706 8 2 1499 9 1...

Страница 29: ...se Minifant M99 E Art Nr 3436 Art Nr 3449 Zulufteinheit 2 4kW Minifant Serie E Pos Nr Menge Artikel Nr 1 1 3313 2 1 3450 3 1 3451 4 1 1383 Pos Nr Menge Artikel Nr 1 2 2206 2 2 3086 3 1 2201 4 1 2205 5...

Страница 30: ...7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 30 of 35 102 103 Minifant M99 Art Nr 3432 101 104 100 103 Pos Nr Menge Artike...

Страница 31: ...40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 31 of 35 106 102 109 107 Minifant M99 DS 105 104 100 101 Art Nr 3837 108 110 103 Pos Nr Menge Artikel Nr 100 1...

Страница 32: ...http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 32 of 35 110 Art Nr 5416 111 102 107 112 113 104 105 100 108 Minifant M99 DS Pro 103 Pos Nr Menge Artikel Nr 100 1...

Страница 33: ...W Electrical connection 230 V 16A PE N without 2 blowers 10A Operation FM radio remote control or cable controls With M99 230V 3 6kW DS Pro Bidirectional radio remote control FFB2000 or FFB2000 Pro Ra...

Страница 34: ...Rotational speed 5 14 15 Pressure detection unit 17 Pressure test 4 17 18 Processing speed 6 Installation density 25 Injection 4 16 Remote control 14 15 Moisture content 5 25 Damp spray 15 Felt rings...

Страница 35: ...c com M99 minifant operating instructions Version M99E 20 02 2014 Page 35 of 35 Power supply 2 7 17 18 23 34 Control cable 4 14 23 Controls 7 14 15 22 23 Technical data 4 8 26 34 Transport rack 2 6 12...

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