Worcester WM 12 Скачать руководство пользователя страница 2

1.1 

This appliance must be commissioned by a competent engineer

after installation. 

1.2 

General installation information and advice may be obtained

from the Oil Firing Technical Association for the Petroleum
Industry (OFTEC). Training courses are also offered by OFTEC, lead-
ing to inclusion on their list of registered engineers.

1.3 

A competent person should install the appliance. The person

installing the appliance should be aware of the Health and Safety
at Work Act and take appropriate action to ensure that the regula-
tions are adhered to. In order to give optimum efficiency and trou-
ble free operation the appliance should be commissioned by a
qualified engineer. OFTEC recommends the use of registered engi-
neers for the commissioning of oil-fired burners.

1.4 

The manufacturers notes must not be taken, in any way, as

overriding statutory obligations.

1.5 

The compliance with a British Standard does not, of itself, con-

fer immunity from legal obligations. In particular the installation of
this appliance must be in accordance with the relevant require-
ments of the following British Standards and regulations in respect
of the safe installation of equipment.
BS 5410: part 1: Code of practice for Oil Fired Boilers.
BS 799: part 5: Specification for Oil Storage Tanks.
BS 7593: Code of Practice for treatment of water in domestic hot
water central heating systems.
BS 5449: part 1: Code of practice for forced circulation hot water
Central Heating for Domestic Premises.
BS 7074: part 1: Application, selection and installation of expan-
sion vessels and ancillary equipment for sealed water systems.
BS 7671:  IEE Wiring Regulations, current edition.
The Building Regulations Part J England and Wales; Part F Section
III Scotland; Part L Northern Ireland.
Local Water Company by-laws.
The Control of Pollution (Oil) Regulations.

1.6 

To ensure that the installation will perform to the highest stan-

dards, the system and components should conform to those men-
tioned in the instructions.

2.1 

The Worcester Danesmoor Wall Mounted appliance covered in

these instructions is a room sealed appliance which has been
designed to serve domestic central heating and hot water require-
ments ranging from 12 kW to 19 kW.

2.2 

The appliance is suitable for connection to fully pumped con-

ventional indirect hot water systems utilising an indirect double
feed cylinder.  This appliance is not suitable for use on gravity systems.

2.3 

When the appliance is being installed on a sealed system it is

recommended that copper pipe is used; on open vent systems
copper or plastic pipe can be used.

2.4 

The appliance must be installed on a load bearing external wall

with wall thickness ranging from 102 mm (4 inches) to 460 mm
(18 inches).  When installing the appliance on a 102mm (4inch)
wall the 4inch Standoff Kit must be used. The stand off kit reduces
the distance the appliance protrudes through the load bearing
wall. This is available from Worcester, Bosch Group as an optional
extra, Part Number  7 716 192 256.

2.5 

The service engineer should always have access to the inside

of the property when servicing the appliance, to check for system
faults and reset/replace electrical safety devices.  A service switch
is provided so the service engineer can override programmer set-
tings to service the appliance when access to the system controls is
not available. See Section 10.

2.6

The electrical supply to the appliance should be fed via a sepa-

rate circuit breaker including earth leakage protection

.

WARNING: This appliance is serviced and repaired externally.
External equipment operated at 230volts should not be ser-
viced or repaired under adverse weather conditions. 
2.7 

It is recommended the appliance should only be installed

where outside the property the maximum height from the bottom
of the appliance is 1.5 metres above a suitable hard standing from
which servicing and maintenance can be safely carried out.

2.8 

The boiler is factory set to 17 kW output and can be altered, if

necessary, by adjusting the burner as specified in table 2. This
appliance is only suitable for use with 28 second Kerosene heating oil.

NOTE: It is a mandatory requirement of the building regula-
tions that only 28 second kerosene is used on low level dis-
charge flues. 
2.9 

In the event of a lockout condition, the burner is reset by the house-

holder from within the property using the remote lockout reset button.

2.10 

An electrical service lead can be fitted to the external control

box enabling the service engineer to use a light or vacuum cleaner.
The electrical service lead is available from Worcester, Bosch
Group as an optional extra, Part Number  7 716 192 301.

NOTE: Any electrical equipment used with this lead should be
protected by a separate RCD safety unit.
2.11 

A colour co-ordinated twin channel programmer can be fit-

ted to the appliance facia panel. This is available from Worcester,
Bosch Group as an optional extra, Part Number 7 716 192 007.

2. General Information

1. Installation Regulations

2

1.

Installation Regulations ...........................................Page   2

2.

General Information .................................................Page   2

3.

Technical Data...........................................................Page   3

4.

Siting the Appliance .................................................Page   7

5.

Removal of the Cabinet and External Cover ..........Page   7

6.

Air Supply..................................................................Page   7

7.

Flue System...............................................................Page   8

8.

Oil Supply ..................................................................Page 10

9. Heating and Hot Water System...............................Page 12

10. Electrical ....................................................................Page 14
11. Installation ................................................................Page 23
12. Commissioning the Appliance ................................Page 26
13. Instructions to the User ...........................................Page 27
14. Routine Cleaning and Inspection............................Page 28
15. Short Parts List..........................................................Page 31
16. Fault Finding .............................................................Page 32

Contents

Содержание WM 12

Страница 1: ...FIRED PRESSURE JET APPLIANCE INSTALLATION AND SERVICING INSTRUCTIONS BOILER OUTPUT Hot Water and Central Heating MINIMUM 12 kW 41 000 Btu h MAXIMUM 19 kW 65 000 Btu h THESE INSTRUCTIONS APPLY TO UK M...

Страница 2: ...all with wall thickness ranging from 102 mm 4 inches to 460 mm 18 inches When installing the appliance on a 102mm 4inch wall the 4inch Standoff Kit must be used The stand off kit reduces the distance...

Страница 3: ...5 1 76 2 23 230 11 5 9 21 1 72 000 19 65 000 NOMINAL BOILER RATING AT NORMAL OPERATING TEMPERATURE 12 19 Table 2 Electro Oil Inter B9C Burner See Fig 28 Fuel Nozzle Pump Pressure p s i Fuel Flow Rate...

Страница 4: ...at Phial retaining spring Frost thermostat 4 Remote lockout reset button Internal control box Thermostat Knob Wall mounting duct Optional programmer position Cabinet 1 7 5 2 4 3 6 1 Wall mounting brac...

Страница 5: ...m locking screw Burner hanging bracket Burner mounting flange Burner O shaped gasket Burner Burner Electrical plug lead Burner retaining screw Flue splash plate seal Telescopic flue Flue gasket Telesc...

Страница 6: ...n 130mm 70mm 55mm 315mm 315mm 315mm 102mm 4 inch wall with stand off kit 229mm 9 inch wall 296mm 12 inch wall 460mm 18 inch wall NOTE For cabinets set at the optional 285mm position excluding 102 and...

Страница 7: ...the split pin from the thermostat phial pocket located in the front right hand side of the boiler Carefully withdraw the control and automatic high limit thermostats from the pocket noting their posit...

Страница 8: ...gut ter or painted eaves then an aluminium or stainless steel shield at least 750mm long should be fitted to protect the surface 5 If a terminal is fitted less than 2 metres above a surface to which...

Страница 9: ...al facing the terminal 1200 K Vertically from a terminal on the same wall 1500 L Horizontally from a terminal on the same wall 750 NOTE Flue outlet is shown in fig 6 and7 9 L F F K G A E B C D H J NOT...

Страница 10: ...il tank is positioned below the burner An inlet and return loop should be created between the de aerator and oil pump De aerators should be fitted externally to the appliance 8 8 The oil supply pipe d...

Страница 11: ...5 Double pipe sub gravity feed system MAXIMUM ALLOWABLE PIPE RUN HEAD metres metres 8 mm inside dia pipe 10 mm inside dia pipe 10 mm O D copper 12 mm O D copper 0 35 100 0 5 30 100 1 0 25 100 1 5 20 8...

Страница 12: ...Expansion System The feed and expansion pipes must rise continuously from the appliance and must be of the minimum diameter shown in fig 12 The cistern must be arranged to provide a minimum static he...

Страница 13: ...t Domestic hot water cylinder Pressure gauge Safety valve To system filling device see fig 14 Fig 14 System filling and make up Heating return Non return valve Non return valve Test cock Temporary hos...

Страница 14: ...tor circuits The domestic hot water and radiator circuits are independently controlled by two motorised valves via a cylinder thermostat and a room thermostat Both thermostats switch the water cir cul...

Страница 15: ...w green yellow brown brown brown blue green yellow E N L L N E E N 1 1 2 3 4 5 6 green yellow brown orange brown brown green yellow blue white grey Time clock white connector brown orange violet 7 8 9...

Страница 16: ...reset thermostat brown blue green yellow E N L L N E E N 1 1 2 3 4 5 6 Time clock white connector 7 8 9 10 Control thermostat Power on indicator Lock out indicator C 1 Drawn viewed from the front of t...

Страница 17: ...rmostat Lockout reset switch brown 1 2 3 4 5 6 1 2 3 brown E N N 1 10 E JUNCTION BOX SEE FIG 19 HONEYWELL 10 WAY JUNCTION BOX HONEYWELL PART No 42002116 001 Wall mounting duct Control box earth rivet...

Страница 18: ...E E N 1 1 2 3 4 5 6 7 8 9 10 C 1 Boiler frost thermostat Lockout reset switch brown 1 2 3 4 5 6 1 2 3 orange E N 1 N 6 4 10 7 E JUNCTION BOX SEE FIG 19 HONEYWELL 10 WAY JUNCTION BOX HONEYWELL PART No...

Страница 19: ...mount ed programmer do not wire in this time con troller Wire as shown in Fig 18 T6160B Room stat green yellow blue 2 1 3 L641A Cylinder stat orange grey 1 2 C white V4073A Mid position zone valve 1 N...

Страница 20: ...thermostat brown blue green yellow E N L L N E E N 1 1 2 3 4 5 6 Time clock white connector 7 8 9 10 Control thermostat Power on indicator Lock out indicator C 1 Drawn viewed from the front of the fa...

Страница 21: ...reset thermostat brown blue green yellow E N L L N E E N 1 1 2 3 4 5 6 Time clock white connector 7 8 9 10 Control thermostat Power on indicator Lock out indicator C 1 Drawn viewed from the front of t...

Страница 22: ...time con troller Wire as shown in Fig 21 T6160B Room stat green yellow blue 2 1 3 L641A Cylinder stat orange grey 1 C V4043H Hot water zone valve 1 N E 4 5 6 7 8 9 10 L N HTG HW Optional frost thermo...

Страница 23: ...l box and wall mounting duct See fig 25 13 Remove the internal control box by undoing the two screws holding the facia to the internal control box and pivot the facia down 14 There is an earth loom th...

Страница 24: ...to pre vent oil or combustion gases entering the wall cavity in the event of a leakage 11 Slide the internal control box back into position ensuring the wall mounting duct earth lead is connected back...

Страница 25: ...n the wall mounting duct to the external duct 2 No 6 locking screws 3 Completely seal the joint on all four sides between the wall mounting duct and the external duct with the sealant provided 4 Exter...

Страница 26: ...en the main oil supply valve at the tank and check for any leaks 4 Remove the flexible oil line from the inlet of the oil pump and place in a suitable container Open the isolating valve between the oi...

Страница 27: ...equence is theninitiated Repeattheprocedureuntilaflameisestablished Note Persistent lockout when running indicates a fault and a Service Engineer should be consulted 12 12 Run the boiler for approxima...

Страница 28: ...alve are clear of any debris Discard the check valve if the holes cannot be cleared or if the unit is defective and replace with a new one e Reassemble in reverse order 7 It is strongly recommended th...

Страница 29: ...the inlet to the oil pump goes to the inlet on the connection block and the flexible oil line on the return of the oil pump goes to the return on the connection block 2 With the sponge O shaped gasket...

Страница 30: ...cal shut off valve Fig 29 Service switch positions Service Off Run Note Always set the switch to run after servicing Fig 30 Hanging of burner during commissioning service Fire valve clips Burner hangi...

Страница 31: ...nsformer Danfoss EBI 052F0030 excludes cable 1 8 716 156 696 0 Mechanical shut off valve 1 8 716 156 658 0 Flexible oil line kit Worcester 1 8 716 157 033 0 Main harness service switch assembly Worces...

Страница 32: ...ats Programmer open circuit Check by linking 7 and 9 on the connector Faulty control box Replace if necessary Combustion settings incorrect Set up as in installation instructions Faulty nozzle Replace...

Страница 33: ...33...

Страница 34: ...34...

Страница 35: ...35...

Страница 36: ...All goods sold are subject to our official Conditions of Sale a copy of which may be obtained on application PUBLICATION 8 716 114 741a 11 07 Bosch Group Worcester Bosch Group Cotswold Way Warndon Wo...

Страница 37: ...37...

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