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16 

Operation

MAN1048 (4/16/2014)

OPERATING TECHNIQUE

1.

Power for operating the cutter is supplied by the
tractor PTO. Operate PTO at 540 rpm. Know how
to stop the tractor and cutter quickly in an
emergency.

2.

Engage PTO at a low engine rpm to minimize
stress on the drive system and gearbox. With PTO
engaged, raise PTO speed to 540 rpm and
maintain throughout cutting operation.

Gearbox protection is provided by a slip clutch with
replacement fiber disc or a shear bolt. The slip
clutch is designed to slip and the shear bolt will
shear when excessive torsion loads occur.

3.

Move slowly into material. Adjust tractor ground
speed to provide a clean cut without lugging the
tractor engine. Use a slow ground speed for better
shredding.

Proper ground speed will depend on the terrain
and the material’s height, type, and density.

Normally, ground speed will range from 2 to 5 mph.
Tall, dense material should be cut at a low speed;
thin, medium-height material can be cut at a faster
ground speed.

4.

Always operate tractor PTO at 540 rpm to maintain
proper blade speed and to produce a clean cut.

5.

Under certain conditions tractor tires may roll down
some grass and prevent cutting at the same height
as the surrounding area. When this occurs, reduce
your ground speed but maintain PTO at 540 rpm.
The lower ground speed will permit grass to
rebound partially.

STORAGE

Disconnect cutter driveshaft and secure up off

ground. Raise cutter with 3-point hitch. Place
blocks under cutter side skids. Lower cutter onto
blocks. Disconnect cutter from tractor 3-point hitch
and carefully drive tractor away from cutter.

Keep children and bystanders away from stor-

age area.

Pre-Operation Check List

Owner

ʼ

s Responsibility

___ Review and follow all safety rules and safety

decal instructions on page 7 through page 11.

___ Check that equipment is properly and securely

attached to tractor.

___ Make sure driveline spring-activated locking pin

or collar slides freely and is seated firmly in trac-
tor PTO spline groove.

___ Set tractor PTO at 540 rpm.

___ Lubricate all grease fitting locations. Make sure

PTO shaft slip joint is lubricated.

___ Check to be sure gear lube runs out the small

check plug on side of gearbox.

___ Check that all hardware is properly installed and

secured.

___ Check that blades are sharp and secure and cut-

ting edge is positioned to lead in a counterclock-
wise rotation.

___ Check that shields and guards are properly

installed and in good condition. Replace if dam-
aged.

___ Check cutting height, front-to-rear attitude, and

top link adjustment.

___ Place tractor PTO and transmission in neutral

before starting engine.

___ Inspect area to be cut and remove stones,

branches, or other hard objects that might be
thrown and cause injury or damage.

WARNING

Содержание RC3.5

Страница 1: ...OPERATOR S MANUAL ROTARY CUTTER Rev 3 17 2021 RC3 5 RC4 RC5 RC6 MAN1048...

Страница 2: ...at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory...

Страница 3: ...AFETY DECALS 11 OPERATION 12 OWNER SERVICE 17 DEALER SERVICE 22 DEALER CHECK LISTS 28 ASSEMBLY 30 PARTS 35 BOLT TORQUE CHART 43 BOLT SIZE CHART ABBREVIATIONS 45 PRODUCT WARRANTY 46 REPLACEMENT PARTS W...

Страница 4: ...on may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situa...

Страница 5: ...free at TheAEMStore https youtu be uEWXsDqhDq0 It reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator...

Страница 6: ...wers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English Training Package for Rotary Mowers Cutters English Spanish Contains DVD VHS...

Страница 7: ...nd replace bearings before putting equipment into service Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death fr...

Страница 8: ...before resuming operation Leak down or failure of mechanical or hydraulic system can cause equipment to drop MAINTENANCE Before performing any service or maintenance disconnect driveline from tractor...

Страница 9: ...th cutter adjusted to transport position set upper stop on tractor lift quadrant to prevent cutter from contacting driveline while being raised STORAGE Keep children and bystanders away from stor age...

Страница 10: ...ition BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment sh...

Страница 11: ...e equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times Buckle Up Keep seat belt securely fastened Allow no riders RAISED EQUIPMENT CAN DROP AND CR...

Страница 12: ...chment Keep bystanders away from equipment Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Operate tractor PTO at 540 RPM Do not exceed...

Страница 13: ...tach tractor with the quick hitch to the cutter and secure according to the quick hitch manufacturer s instuctions INSTALLATION AND REMOVAL OF DRIVELINE TRACTOR PTO To Install Pull locking collar back...

Страница 14: ...o the base of the bell on the lower shield A Add 1 9 16 to dimension A See Figure 5 Figure 5 Determine Shield Length 5 Cut the shield to the overall dimension Figure 6 Cut Shield 6 Place the cutoff po...

Страница 15: ...TE Keep the front of cutter slightly lower than rear for best mowing 3 Control cutting height with tractor 3 point arms rear tailwheel adjustment 4 To raise rear of cutter move tailwheel arm down 5 To...

Страница 16: ...t 540 rpm The lower ground speed will permit grass to rebound partially STORAGE Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Place blocks under cutter side ski...

Страница 17: ...overall stability of the blocked unit Just placing jackstands underneath will not ensure your safety The working surface must be level and solid to support the weight on the jackstands Make sure jacks...

Страница 18: ...r can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Crossbar rotation is counterclockwise when looking down on cutter Be sure...

Страница 19: ...he slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction A new slip clutch or one that has been in storage over the winter may seize Befo...

Страница 20: ...bber shielding each day of operation and replace if cracked or broken Optional Chain Shielding Inspect chain shielding each day of operation and replace any broken or missing chains as required CLEANI...

Страница 21: ...aterial along swath Material too high and too much material Reduce ground speed but maintain 540 RPM at tractor PTO or make two passes over material Raise cutter for the first pass and lower to desire...

Страница 22: ...gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be correcte...

Страница 23: ...Repair 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 24 and siphon gear lube from housing through this opening 3 Remove input cap 2 and input seal 6 by removing six c...

Страница 24: ...ing 3 and retaining ring 22 into housing until ball bearing 3 seats flat against the shim in housing socket 5 Insert output bearing spacer 10 and ball bearing 3 over output shaft until it seats agains...

Страница 25: ...d nut toward crossbar for puller screw removal or down for hydraulic jack removal 6 For removal with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread pul...

Страница 26: ...ue nut to 200 lbs ft 3 Install the blades using existing hardware Torque blade pin nut to 450 lbs ft Figure 19 UNIVERSAL JOINT REPAIR Figure 20 Universal Joint Parts Breakdown U Joint Disassembly 1 Re...

Страница 27: ...Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure 2 Trap cups in vise and apply pressure Be sure jo...

Страница 28: ...TY ___ Show customer how to make adjustments Describe the options available for this cutter and explain their purpose ___ Explain importance of lubrication to customer and point out lubrication points...

Страница 29: ...Dealer Check Lists 29 MAN1048 4 16 2014 NOTES...

Страница 30: ...ine is not equipped with full chain shielding operation must be stopped This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all object...

Страница 31: ...ower hole in top of A Frame Bars 1 using 3 4 NC x 5 1 2 cap screw 13 and 3 4 NC lock nut 14 4 Rotate Lift Arms 4 upward and attach to Break Links 3 using Sleeves 5 5 8 NC x 2 1 2 cap screws 15 and 5 8...

Страница 32: ...tall and tighten shear bolt 7 and nut 8 5 Lubricate rear driveline half and install front driveline half Driveline Slip Clutch NOTICE A grade 8 bolt must be used to attach clutch driveline to gearbox...

Страница 33: ...lding assemblies are ready for installation when you receive them 1 Refer to Front Rear Chain Shielding page 42 and attach as shown by inserting the bolts from inside the cutter frame out through the...

Страница 34: ...34 Assembly MAN1048 4 16 2014 NOTES...

Страница 35: ...Y 36 37 GEARBOX BLADE DRIVE ASSEMBLY 38 GEARBOX ASSEMBLY 39 DRIVELINES SHEAR BOLT DRIVELINE 40 SLIP CLUTCH DRIVELINE 41 FRONT REAR CHAIN SHIELDING OPTIONAL 42 REPLACEABLE SKID SHOES OPTIONAL 42 PARTS...

Страница 36: ...36 Parts MAN1048 4 16 2014 MAIN ASSEMBLY...

Страница 37: ...1037914 2 Belt bar RC6 13 1028815 1 Tailwheel clevis REF PART QTY DESCRIPTION 14 1019636 1 4 x 8 Rim Laminated tire 15 1030522 1 Hub 4 bolt 16 1030524 2 Bushing flanged 990 x 1 394 x 98 20 14562 2 5...

Страница 38: ...See pg 40 1037884 1 Shear bolt drive RC4 RC5 See pg 40 1037885 1 Shear bolt drive RC6 See pg 40 7 1038322 1 Slip clutch drive RC3 5 See pg 41 1038323 1 Slip clutch drive RC4 RC5 See pg 41 1038324 1 S...

Страница 39: ...aining ring 8 1038358 A R Input gasket 0 30mm 9 1038359 A R Input gasket 0 13mm 10 1 Bearing spacer 11 10 M10 Lock washer 12 10 M10 x 1 5 x 25 Cap screw REF PART QTY DESCRIPTION 13 1018328 1 Output se...

Страница 40: ...61 2 Cross bearing kit 3 1038362 1 Outer cone fix ring 4 30922 6 Protection fixing screw 5 1038364 1 Inner cone fix ring 9 1038365 1 Lock collar repair kit 10 1038366 1 Shear bolt yoke 11 1038367 1 Fl...

Страница 41: ...375 1 Complete slip clutch 11 1038376 8 Spring 12 1038377 1 Flanged yoke 13 1038378 1 Bushing 14 1038379 2 Friction disk 15 1038380 1 Special hub F10 16 1038381 1 Pressure plate 17 1038382 1 End plate...

Страница 42: ...1 1037945 Left rear chain plate 5 AR 4765 4765 4765 4765 1 4 4 Link chain 6 AR 4763 4763 4763 4763 1 4 3 Link chain 7 2 1003643 1003643 1003644 1003646 243 Dia Bent pin 8 2 1003638 1003639 1003642 572...

Страница 43: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size Coarse Thread Fine Thread Diameter Thread Pitch Millimeters Marking on Head Marking on Head Metric 8 8 Metric 10 9 Metric 8...

Страница 44: ...etc HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM Nat...

Страница 45: ...Adjustments Attitude 15 Check Chains 16 Cutting Height 15 Shredding 15 Attaching Cutter to Tractor Attachment 12 Quick Hitch 13 Driveline Attachment 13 Interference Check 15 PTO Installation Removal 1...

Страница 46: ...product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributo...

Страница 47: ...nce with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through...

Страница 48: ...or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders Specifications subject to change without notice Woods...

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