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WOERNER GMG-A Скачать руководство пользователя страница 5

GMG-B Operation manual

Page 5 of 45

B0743

1. Important notes on this operation manual

This operation manual forms part of the machine and must be available
to the operation and maintenance personnel at any time.
The safety notes contained herein need to be observed.
When reselling the machine, this operation manual must be handed
over in any case as well.

In addition to this operation manual, always be careful to observe the
laws and regulations being applicable in the country of use.

1.1 Users

This operation manual is intended for technically qualified users, who have been instructed
or trained in the operation of the pump unit.

1.2 Obligation to read

As an operator and user of the pump unit, you are obliged to read and understand this
operation manual and, in particular, its section

"

Safety regulations

"

. It is your safety that is

at stake! Should you have any question or uncertainty, contact WOERNER, please.

1.3 What to do in case of questions

In case of questions that you cannot solve by means of this operation manual, WOERNER
will help you. In such situations it is indispensable that you provide us with a precise des-
cription of the problem at stake.

1.4 Operation manual

1.4.1 Applicability

This operation manual is applicable to the series versions of the GMG-B pump units. Should
any part thereof be related to particular versions only, special reference will be made.

1.4.2 Content and purpose

This operation manual contains the relevant information for the commissioning, operation
and maintenance of the pump unit. It is designed to help you in using the pump unit properly,
efficiently and safely.

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Содержание GMG-A

Страница 1: ...GMG B Operation manual Page 1 of 45 B0743 PUMP UNIT TYPE GMG B Translation of the original operation manual Version EN 10 2019...

Страница 2: ...tency in the translated text occurs the original German operation manual should be referred to for clari fication or the manufacturer contacted Copyright Unless permitted explicitly the dissemination...

Страница 3: ...ta 9 3 5 1 Assemblies 9 3 5 2 Dimensions 10 3 5 3 Base unit 11 3 5 4 Level monitoring option 12 3 5 5 Control 12 3 5 6 Progressive distributor option 13 3 5 7 Electric connection 13 4 Functional descr...

Страница 4: ...functions 34 7 1 8 Error messages 35 7 1 9 Connecting an external progressive distributor 35 7 1 10 Troubleshooting fault remedy 35 7 2 Refilling the reservoir 37 7 3 Switch off 37 8 Cleaning servici...

Страница 5: ...e obliged to read and understand this operation manual and in particular its section Safety regulations It is your safety that is at stake Should you have any question or uncertainty contact WOERNER p...

Страница 6: ...of causing serious personal injuries Warning Any possibly dangerous situation capable of causing serious personal injuries Caution Any possibly dangerous situation that might cause minor personal inju...

Страница 7: ...the side of the pump body and contains information as follows Manufacturer Type GMG B No order number e g 612345 1 Model year 2 4 Manufacturer and contact address Eugen Woerner GmbH Co KG Hafenstrass...

Страница 8: ...pump unit s area of application is determined by the medium to be delivered Hence when determining the area of application you also need to refer to the technical data sheets for the medium to be use...

Страница 9: ...ional one may cause serious personal and property damage The delivery of gases liquefied gases gases dissolved under pressure vapours and liquids the vapour pressure of which exceeds at the permissibl...

Страница 10: ...ion manual Page 10 of 45 B0743 3 5 2 Dimensions GMG B dimension sheet Weight with reservoir 2 max 6 1 kg with reservoir 4P max 6 3 kg with reservoir 7V max 7 8 kg without progressive distributor witho...

Страница 11: ...er pump element 16 0 16 cm Admissible delivery pressure 250 bar Temperature range 20 60 C Motor connection voltage 24 VDC Pump drive power input 2 5 A Overall power input incl control 3 A Output speed...

Страница 12: ...3 W Temperature range 0 60 C Contact function NC contact When connecting inductive or capacitive loads the relevant sup pressor circuits need to be provided for Diode RC element varistor 3 5 5 Control...

Страница 13: ...medium Oil viscosity 140 cP Grease up to NLGI class 2 Material Outer body Aluminium Internal parts Steel Gaskets FPM If the progressive distributor is fitted with a RK Reed contact monitoring device...

Страница 14: ...ase the pump in the Time mode the pin 2 is to be supplied with 24 V In Pulse mode the machine pulses have to be supplied to pin 2 Version without control Pin 1 24 V Delivery function 24 V to Pin 1 2 2...

Страница 15: ...elow 4 2 Delivery function When the eccentric shaft 3 is rotating the delivery piston 2 1 of every pump element per forms a suction and delivery stroke per rotation each whilst delivering lubricant fr...

Страница 16: ...irring and the stirring without delivery independently from each other Attention If the pump has not been equipped with the function Stirring without and with supply the medium is supplied every time...

Страница 17: ...herefore in case of an external control evaluation of the signal available during pump switch on must be delayed by approx 5 s Version without control In the Stirring without delivery function signal...

Страница 18: ...can be flanged directly VPB B Data sheet P0378 VPB G Data sheet P0177 In case of attached progressive distributors the 0 16 cm delivery volume pump element is marked with a grey plastic nap N Function...

Страница 19: ...n conformity with the rules of technology and the applicable safety and health regulations Nevertheless in case of incorrect operation or misuse risks are threatening to the Lives and bodies of the us...

Страница 20: ...servoir and for the avoidance of shear spots at the stirring wing It may be removed for maintenance and repair purposes only Check the presence of the strainer every time when lubricant is refilled St...

Страница 21: ...g capable of reacting with the materials used for the pump unit The delivery of foodstuff 5 7 General safety regulations and duties Basically the following safety regulations and duties are applicable...

Страница 22: ...pair the flawless condition of the pump unit must be ensured by means of a test run 5 8 Disclaimer Should any damage be caused to persons objects the environment and or property due to the non observa...

Страница 23: ...delivery may still contain residues of blue dyed test oil 6 3 Installation The pump unit is ready for wall mounting It is to be secured by means of two M10 screws The mounting surface must be suffici...

Страница 24: ...6 5 Commissioning The pump unit s functionality has been checked in the factory Hence it is ready for opera tion and can be connected to a local voltage supply Important Note the safety instructions...

Страница 25: ...lock screw 1 is installed a Demount the pressure control valve or lock screw 1 b Switch the pump on until the lubricant comes out of the connection thread free of air c Bleed the progressive distribu...

Страница 26: ...t depending on the ambient conditions is capable of building up maximum pressures of far more than 500 bar Warning If the pump unit is not already fitted with pressure control valves on delivery the l...

Страница 27: ...operation external release 24 V on Pin 2 On the control you can adjust various menu items and parameters The meanings of the various menu items are as follows CODE Menu release P1 Selection between ti...

Страница 28: ...entry be made in step 4 the control will after pressing of SAVE switch into the normal mode immediately To change the password the user is required to restart with step 1 If the newly changed passwor...

Страница 29: ...ntinues to be ready for operation i e it is capable of performing a delivery or stirring process during setting You can use this control in order to select four different control variants and two spec...

Страница 30: ...a delivery interval and the beginning of the next one MODE SELECT MODE SELECT MODE SAVE SELECT MODE SELECT SELECT MODE MODE SAVE SELECT MODE SAVE SELECT SELECT MODE SAVE SELECT SELECT MODE SELECT MODE...

Страница 31: ...ibutor monitoring P7 will be switched on in this mode automatically when P5 is set to 1 P7 will not be reset automatically When changing the mode or resetting P5 to 0 the status of P7 needs to checked...

Страница 32: ...n a specified number of external control pulses machine pulses 24 V at pin 2 is available MODE SELECT MODE SELECT MODE SAVE SELECT MODE SELECT SELECT MODE SAVE SELECT SELECT SELECT MODE SELECT MODE SA...

Страница 33: ...on when a specified number of external control pulses is available machine pulses 24 V at pin 2 Delivery will continue until a specified number of progressive distributor pulses has been released MODE...

Страница 34: ...avoid grease separation To this effect the GMG B can optionally drive option 3A be fitted with a pure stirring function When this stirring function is switched on a stirring process lasting one minute...

Страница 35: ...l control Connect by using the connecting cable 913 405 06 Accessories the functional control of the progressive distributor to the relevant connector of the pump unit cable plug at right side 7 1 10...

Страница 36: ...d Exchange the pump element 5 Lubricant pressure too high Obstruction in pipeline system Check the line system for free throughput Remove obstructed components and clean or replace them Lubricant not...

Страница 37: ...ree of air and contamination Important Versions without filling level monitoring require the checking of the reservoir s filling level in regular intervals intervals depend ing on consumption To ensur...

Страница 38: ...with DIN VDE 1000 10 8 1 Cleaning Important The pump unit must not be cleaned by means of high pressure cleaners or compressed air Important The use of solvent containing cleaning agents may incur da...

Страница 39: ...weekly 8 4 Repair Changing the pump element Note Prior to pump element removal the reservoir must be emptied since otherwise lubricant may spill Note When removing the pump element be careful to remo...

Страница 40: ...Screwing set for 8 pipe 112 466 65 Screwing set for 10 pipe 112 467 65 7 Pressure control valve at the progressive distributor Pressure control valve 70 bar 110 566 65 Pressure control valve 150 bar 1...

Страница 41: ...e original must be attached to the freight documents For damage assessment and in order to be able to perform the repair quickly and economi cally we furthermore need a detailed description of the com...

Страница 42: ...harged and cleaned 2 the residual contaminations left are free of any substance being harmful to health or environment 3 the materials used by us in the product s comply with the notes on the purpose...

Страница 43: ...declaration of conformity We hereby declare that the product Pump unit type GMG B as of model year 2018 meets all relevant provisions of the directive on machinery 2006 42 EC Furthermore the machine...

Страница 44: ...GMG B Operation manual Page 44 of 45 B0743 11 2 Declaration of conformity...

Страница 45: ...e pulse setting in pulse mode 1 9999 5 P5 Pump delivery switch off via the number of distributor pulses On 001 Off 000 0 P6 Number of distributor pulses until pump delivery switch off 1 999 0 P7 Distr...

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