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21.05.2015
E

Gearless Synchronous Lift Machines
WSG09.X

Operating and maintenance manual J40003

Page 23
Date 
Version 

Subject to changes without notice!

12.6. Replacing the traction sheave

 

The traction sheave has to be replaced when a 
limited situation.

Disassembly                                                                      

r

 

Power off the system and safeguard against un-inten- 
tional reclosing.

r

 

Secure the car and the counter-weight.

r

 

Remove the rope slip-off guards and the rope guards, if 
provided.

r

 

Relieve the load on the traction sheave; remove the ropes.

r

 

Support the traction sheave by means of a hoisting gear.

r

 

Remove the 12xM12 fastening bolts.(red cycle)

r

 

Insert the M12x80-8.8

or above 

 bolts into the two 

threaded forcing holes and force off the traction sheave.     
( red square)

Assembly                                                                           

r

  

Clean the traction sheave and the rotor  ange.

r

  

For better assembly heat up traction sheave.

r

  

Slide the traction onto the rotor  ange as far as possible.

r

 

Insert the fastening bolts and tighten diagonally oppo- site 

bolts. Use "omni t 100" or a similar adhesive to secure the 
bolts. Tighten them along the bolt hole circle (MA = 79 
Nm) with a torque spanner.

r

  

Replace the ropes and reinstall the rope slip-off guard.

 

Danger

12.7. Brake

Electromagnetic brakes is a kind of special 
product for lift using. It is always pre-adjusted 
before delivery.  It can only be assembled , 
adjusted and maintained by the manufacture 
of traction machine with qualified skills for 
certain purpose on the  eld. The responsibility 
will not be taken if the above instruction is not 
complied.  

Type selection                                                            

In order to  nd a proper type and torque for the brake, the 
safety factor is always considered.  In common case, M 

brake

 = 

1.1~1.25

M

N

 (M

N

 is the nominal torque of the machine)

Operation condition                                           

Ambient temperature: 

+5 ... 40

°C 

Max. rel. humidity: 

85 % at 20

°C 

 

 

 (no moisture condensation)

IP:  

 

IP43

Replacement  of  the  brake                                                            

In case the thickness of brake lining is less 
than 3mm or the noise of the brake higher 
than 75dbA, it must be readjusted or replaced.

Power off the system and safeguard against 
un- intentional reclosing.

Secure the car and the counter-weight and 
make sure there's no loading on the traction 

sheave

Note

Note

Procedure of disassembly

r

  Disconnect the wiring regarding 

to the brake power and brake 
monitoring from the terminal box.

r

 Relieve the 4xM10 bolts as it is 

showed in red cycle as following,

Danger

Содержание WSG09

Страница 1: ...s Synchronous Lift Machines WITTUR Holding GmbH Rohrbachstrase 26 30 D 85259 Wiedenzhausen Germany Tel 49 0 81 34 18 0 r Fax 49 0 81 34 18 49 http www wittur com E mail info wittur com Wittur Holding...

Страница 2: ...fo wittur com cn These operating instructions are applicable to lift machines WSG09 X with block brake Wittur Holding GmbH reserves the right to correct or change the contents of this manual and these...

Страница 3: ...m ERN 1387 18 10 4 Brake 19 11 Commissioning 20 12 Operation and maintenance 21 12 1 General 21 12 2 Maintenance intervals 21 12 3 Lubricating instructions 22 12 4 Brake remote release for MRL solutio...

Страница 4: ...sioning operation or maintenance r Operation of the WSG09 X with defective and or inop erative safety or protective devices Danger Warning Caution Note r Non compliance with the instructions contained...

Страница 5: ...e r High surface temperatures may occur on the external parts of the machine Therefore no temperature sensitive parts may be in contact with these parts or attached to them Protection against accident...

Страница 6: ...eave The rotor shaft is inserted into the stator frame and supported in a self aligning roller bearing 4 at the traction sheave side Above it there is a connection seats 5 which designed for mechanica...

Страница 7: ...lift machine is on the motor The nameplate of the brake is on the brake Type Rated Speed Sheave Diameter Suspension Rated Voltage Rated Torque Rated Revolution Rated Frequency Rated Power Duty Protect...

Страница 8: ...G 09 X XX X1 X2 X3X4 X5X6X7 X8X9 Synchronous motor Frame type Overall length Identifyed by 2 3 4 Customer specific identifer e g 01 1313 encoder with brake manual release with mechanism evacuation dev...

Страница 9: ...ated Torque S3 40 240s h MN Sheave Dt loads Q nN PN IN UN F nN PN IN UN F 0 5 48 3 7 10 2 281 8 8 42 2 4 10 2 214 7 7 1 95 5 4 13 323 17 4 85 4 8 13 293 15 6 1 6 1 75 167 9 4 19 9 337 30 6 149 8 4 17...

Страница 10: ...PN IN UN F nN PN IN UN F 0 5 48 3 7 12 3 281 8 8 42 3 3 12 5 261 7 7 1 95 7 4 18 5 311 17 4 85 6 6 18 5 288 15 6 1 5 143 11 1 25 323 26 2 127 9 8 25 250 23 3 1 75 167 12 9 30 302 30 6 149 11 5 25 277...

Страница 11: ...DYH PP 3RVLWLRQ 6 URRYHV 6 6 21 05 2015 E Gearless Synchronous Lift Machines WSG09 X Operating and maintenance manual J40003 Page 11 Date Version Subject to changes without notice 6 Dimension drawing...

Страница 12: ...ilated and vibration free rooms storage temperature 20 C to 60 C Do not store lift machines in the open air Parts are not suf ciently preserved to withstand extended periods of exposure Avoid excessiv...

Страница 13: ...llation Ambient conditions The following ambient conditions must be ensured on site Altitude max 1 000 m a s l Ambient temperature 5 40 C Max rel humidity 85 at 20 C no moisture condensation Install t...

Страница 14: ...o a converter with a maximum d c link Danger Note Terminal box for motor connection The motor cable must be shielded The motor phases U1 V1 and W1 must be connected correctly to the corresponding volt...

Страница 15: ...ed with terminal pin conductor 1 When using the nominal cross sections with ferrules the usable cable cross section is reduced Technical data WSG09 2 09 3 1 0m s 2 5mm2 WSG09 2 09 3 1 5m s 4mm2 WSG09...

Страница 16: ...40 1 0 mm2 13 1A 20 7 A 1 5 mm2 15 7 A 24 8 A 2 5 mm2 22 6 A 35 7 A 4 0 mm2 29 6 A 46 7 A 6 0 mm2 38 3 A 60 5 A PTC thermistor The operating voltage of the PTC thermistors is not allowed to exceed 25...

Страница 17: ...G09 X lift machines is matched to the associated con verter Do not change the adjustment as this may make it impossible to use the motor Warning Note 10 3 1 Measuring system ECN 1313 EnDat 2048 Operat...

Страница 18: ...uring system ERN 1387 2048 Operating voltage 5V Commutation signals sine and cosine 1b 7a 5b 3a 6b 2a 3b Up Sensor 0V Sensor Up 0V A A B 5a 4b 4a 7b 1a 2b 6a B R R C C D D 10 3 3 Measuring system 2048...

Страница 19: ...ed and held with 110V DC 75 80V DC The recti er has to be prepared by customer Following is two recommend solution for the brake switching which must be realized by the control circuit from customer c...

Страница 20: ...ction especially the earthing r Check that the temperature monitoring devices are properly connected and functioning r Check that the brakes are properly connected and that the brake monitoring switch...

Страница 21: ...ons are to be strictly observed The operator is responsible for the proper installation of the motor with regard to safety requirements as well as for its inspection and maintenance as speci ed in the...

Страница 22: ...ot provided with a re greasing device 12 4 Brake remote release for MRL solution A brake remote release system would be required when it is a MRL solution Besides the standard brake the system additio...

Страница 23: ...A 79 Nm with a torque spanner r Replace the ropes and reinstall the rope slip off guard Danger 12 7 Brake Electromagnetic brakes is a kind of special product for lift using It is always pre adjusted b...

Страница 24: ...c plate and moving plate turns smaller from originally 1 2 1 4mm as red square below 4 Relieve the cross screws to take out switch cover as red cycle below 5 When the gap is about 0 55mm use a feeler...

Страница 25: ...en use the hand release to manually open the brake make sure the torque is lower than 68Nm 82Nm r After a long term period operation of the traction machine the braking lining may be abraded The brake...

Страница 26: ...Loosen the clamping ring on the measuring system 2mm Allen screw r Remove the M5 fastening screw r Insert the M5x10 setscrew to protect the thread see gure and remove the measuring system by means of...

Страница 27: ...he converter operating instructions Disassembly r Loosen the clamping ring on the measuring system 2mm Allen screw r Remove the M5x45 fastening screw r Insert the M5x10 setscrew to protect the thread...

Страница 28: ...etrisation Braking system does not release r Braking system is not supplied with voltage r Check electrical connection r Brake magnet voltage too low r Check braking voltage supply voltage r Brake mec...

Страница 29: ...ection Emerson Unidrive Yaskawa L1000 Schneider Altivar Monarch SIEI Meiden VT Xizitrust Micovert G11UD4C4 Lift iAstar KEB F5 Emerson CN7 Soder S9 Monarch Z320WSGS30010V0X Z320WSGS30008V0X Z320WSGS300...

Страница 30: ...nsert to the hand wheel to mechanical Evacuation device to move the car by turning 13 3 Brake remote release In order to open the brake in the shaft a remote brake release system has to be ordered 13...

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