Winco PSS21F4/1 Скачать руководство пользователя страница 8

8

OPM-146/D

INSTALLATION

The max continuous coolant temperature for this unit is 

250°F. This unit should be installed in a well ventilated area, 

ensuring the exhaust air cannot be recirculated back into 

the engine. 

PRIME POWER

Some configurations of the PSS30F4 are available with 

EPA Prime power certifications. These configurations are 

outfitted with a catalyst to meet current regulations. When 

operating prime power derate the load at least 10% for a 

variable load. If the load is continuous at one current rating 

ensure that it does not exceed 80% of the standby rating. 

Prime power configurations can be installed in mobile 

or stationary applications as long as sound engineering 

practices are followed to accommodate the structural 

and cooling considerations outlined in this manual. 

Prime applications will require close observation of actual 

conditions requiring a shortening of maintenance intervals.

GENERAL INFORMATION

Before beginning the installation process, recheck the 

voltage, phase, and amperage rating of the generator 

set. Be certain it can handle the intended load and are 

compatible with the intended loads. Plans for installation 

should be prepared with proper attention to mechanical 

and electrical engineering detail to assure a satisfactory 

system installation. The installation must comply with all 

national, state, and local codes.

The information in this manual is offered only as a guide to 

finalizing your installation plans and does not substitute for 

sound engineering judgment for the specific application.

ENGINE GENERATOR SET MOUNTING

This engine-generator set is generally supplied as weather 

enclosed packages for quick installation on an outdoor 

concrete pad. They are also available as open skid mounted 

units for indoor installation in a building or protective 

enclosure, properly ventilated, supplied by the installer. 

The factory weather enclosures are acoustical housing 

intended for outdoor installation only. Factory weather 

enclosed units are not intended to be used indoors and 

no support is available to assist in re-engineering finished 

packaged units. The unit should be mounted to allow 

ample working room around it. A general rule to follow is 

to allow 24 inches or more of clearance for maintenance. 

CAUTION:

This unit will get hot while it is running and for some 

time afterward.

WARNING: PERSONAL INJURY

Before proceeding with the installation, be sure 

the engine control is in the “stop” position and 

the emergency stop depressed. Also, be sure the 

generator MLCB (main line circuit breaker) in is 

the “off” position and the unit starting battery is 

disconnected.

Follow local codes for clearance from combustible surfaces.

The unit’s main frame must be bolted securely to a solid 

base. The engine-generator is mounted on channels which 

are attached with special shock mounts to the main frame. 

This allows the engine-generator free movement without 

affecting the base or surrounding equipment.

VENTILATION REQUIREMENTS

OPEN SKID 

Providing proper air movement during your installation 

planning is essential. You will need to provide a fresh air 

inlet as well as a hot air outlet (to the outside of protection 

housing) for proper engine performance. These engine-

generator sets are equipped with unit mount radiators and 

the engine is equipped with a pusher type fan. The hot 

air from the face of the radiator must be ducted out of the 

enclosure to ensure proper cooling. Failing to do so will 

allow the hot air to recirculate around the radiator causing 

the engine to overheat, resulting in an engine shutdown 

and damage. If louvers are used in front of the hot air duct 

to protect the unit from outside weather, the louvers should 

be 1½ times as large as the area of the radiator face to 

prevent back pressure.

Foam or other seals can be used to form a tight lip forcing 

all of the air from the engine fan out of the enclosure.

In addition to a hot air discharge, you must plan a fresh air 

intake opposite the radiator discharge. Their fresh air inlets 

should be 1½ to 2 times larger than the radiator face. The 

extra air inlet area is required to minimize restriction and 

to provide combustion air for the engine. Do not block 

fresh air intakes with other equipment as this will result 

in insufficient air flow to the engine for cooling. Installing 

them opposite the hot air discharge will allow a sweeping 

flow of cooling air across the engine, preventing hot spots.

WARNING: EQUIPMENT DAMAGE

Never mount these engine-generator sets to a 

wooden base/structure. Over time, the wood will 

deteriorate and the unit mountings will come loose. 

These units must be mounted to a steel or concrete 

base.

WARNING: EQUIPMENT DAMAGE

It is the installer’s responsibility to ensure that there is 

sufficient cooling air available to prevent the engine 

and generator from over heating. Damage caused by 

overheating is not covered by warranty.

Radiator 

Discharge

Air Inlet 

Duct

Exhaust

Thimble

Flex 

Piping

Содержание PSS21F4/1

Страница 1: ...ould ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _______________________________________...

Страница 2: ...E MAINTENANCE SCHEDULE 23 TROUBLE SHOOTING TABLES 24 ENGINE HARNESS SCHEMATIC 25 ENGINE CONTROLS 26 POWER DISTRIBUTION STARTING SYSTEM IGNITION SYSTEM CHARGING SYSTEM SENSORS ACTUATOR DATA LINK CONNEC...

Страница 3: ...lert against unsafe practices A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D K...

Страница 4: ...1 0 0 8 0 8 0 8 0 8 Amps 88 76 66 36 29 Hertz 60 60 60 60 60 ENGINE Model FORD MSG 425 Starting System 12 Volt Fuel Consumption LP NG 3 6 Gal HR 277 600 BTU HR 306 3 FT3 HR 321 576 BTU HR Oil Type Se...

Страница 5: ...0 8 Amps 105 87 75 38 30 Hertz 60 60 60 60 60 NG Watts 24 300 24 300 24 300 24 300 24 300 Volts 120 240 120 208 120 240 277 480 346 600 Phase Single Three Three Three Three PF 1 0 0 8 0 8 0 8 0 8 Amp...

Страница 6: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Страница 7: ...TING THE GENERATOR SET Due to the different designs configurations options weights site conditions and available material handling equipment specific lifting instructions are not provided for each ind...

Страница 8: ...oceeding with the installation be sure the engine control is in the stop position and the emergency stop depressed Also be sure the generator MLCB main line circuit breaker in is the off position and...

Страница 9: ...t your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator to the generator set WARNING FIRE HAZARD All...

Страница 10: ...t 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a fuel reservoir If this is not done the demand regulator on the unit and the pressur...

Страница 11: ...it is low refill as specified in the engine manufacturer s maintenance instructions The radiator should be filled to about 1 inch below the filler neck ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING ME...

Страница 12: ...anel must be installed All selected emergency circuits are removed from main distribution panels and installed in the emergency distribution panel The ATS is then installed between the main panel and...

Страница 13: ...cy Stop Emergency Stop Remote Start Remote Start Ground Ground Battery Battery E Stops C Ground Lug These ground lugs are bonded to ground and are provided for you to connect your ground wire from the...

Страница 14: ...of the highest CCA rated battery within the correct BCI group will increase cold weather starting performance BATTERY REQUIREMENTS Voltage BCI Group Min CCA Rating 12 24 650 Installation and servicin...

Страница 15: ...all DC battery connections are tight and clean Follow battery manufacturer s recommendations This charger is mounted under the customer connection on the control side of the generator The charger will...

Страница 16: ...g them will cause damage to the engine control module STARTING PROCEDURE LUBRICATION Before starting the engine check the oil level in the crankcase If it is low refill to the full mark with the prope...

Страница 17: ...approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIG...

Страница 18: ...rvicing the unit For standby operation press the AUTO button on the front of the control The green light should light up next to the AUTO button NOTE For setting the exerciser circuit for all ATS see...

Страница 19: ...to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERATIONS The minimum starting temperature with block heater is 13 F The degree of fluidity of the e...

Страница 20: ...r allow oil to seep into the ground or sewer systems doing so will cause environmental damage WARNING PERSONAL INJURY EQUIPMENT DAMAGE Place controller in manual mode e stop applied first If an auto s...

Страница 21: ...level is very low this could cause serious engine damage WARNING EQUIPMENT DAMAGE Never operate the engine with the air cleaner element removed This may allow foreign material to enter the engine and...

Страница 22: ...mended engine oil and one part Stoddard Solvent or equivalent 4 Check coolant protection Store indoors in dry area Infinite period 1 Perform the next Preventive Maintenance procedure For example if th...

Страница 23: ...ry 250 hours ENGINE OIL FREQUENCY Check engine oil Daily Drain and fill engine Every 400 hours Replace engine oil Every 400 hours ENGINE SPEED CONTROL FREQUENCY Check and adjust governor lever Daily E...

Страница 24: ...e Ancillary components binding Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temperature Engine has overspeed Engine has gone into overcrank No out...

Страница 25: ...NESS SCHEMATIC 6 1 6 1 237 21 2 22 17 6 1625 3 8 3 8 1 1 8 8 62 12 6 67 57 200 1 8 6 7 1 7 21 1 2 1 1 1 51 66 8 211 5 9 51 3 6 5 1 02 00 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 3...

Страница 26: ...26 OPM 146 D Power Distribution POWER DISTRIBUTION ENGINE CONTROLS...

Страница 27: ...27 OPM 146 D STARTING SYSTEM...

Страница 28: ...28 OPM 146 D MSG 425 Engine Controls Ignition System IGNITION SYSTEM...

Страница 29: ...29 OPM 146 D MSG 425 Engine Controls Charging System CHARGING SYSTEM...

Страница 30: ...30 OPM 146 D Engine Controls Sensors 1 of 2 SENSORS...

Страница 31: ...31 OPM 146 D SENSORS Engine Controls Sensors 2 of 2...

Страница 32: ...32 OPM 146 D Engine Controls Actuator Data Link Connector DLC ACTUATOR DATA LINK CONNECTOR...

Страница 33: ...33 OPM 146 D MSG 425 Engine Controls 08 23 Engine Controls Dry Fuel DEPR DRY FUEL DEPR...

Страница 34: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Страница 35: ...35 OPM 146 D THREE PHASE AC WIRE HIGH WYE THREE PHASE AC WIRE LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Страница 36: ...ld liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longe...

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