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OPM-146/D

INTRODUCTION

TESTING POLICY

Before any generator is shipped from the factory, it is fully 

checked for performance. The generator is loaded to its 

full capacity, and the voltage, current, and frequency are 

carefully checked.

Rated output of generator is based on engineering 

tests of typical units, and is subject to, and limited by the 

temperature, altitude, fuel, and other conditions specified 

by the manufacturer of applicable engines.

PRODUCT DESCRIPTION

The Package Standby System is designed to automatically 

provide standby power to unattended loads during 

electrical outages. Upon interruption of normal electrical 

service, the Automatic Transfer Switch electrical control 

circuits will automatically start the engine. The generator 

will produce electrical power and the Automatic Transfer 

Switch (ATS) will automatically transfer the electrical loads 

to the engine-generator set. Upon restoration of normal 

electrical service the emergency transfer switch will sense 

return of the normal commercial power. The Automatic 

Transfer Switch will transfer the load back to the normal 

commercial power source. The engine control circuits will 

begin a cool-down cycle, after which the fuel supply will be 

shut off and the engine ignition system disabled.

NOTICE:

A Customer supplied 12 Volt battery is required to complete 

the installation. Battery requirements are listed later under 

the battery installation section. 

The generator ships with an advanced DSE7310 digital 

controller. The DSE7310 will electronically display useful 

engine and generator performance information. The 

controller starts and stops the generator and monitors 

critical operating parameters and will shut the generator 

down to protect the engine from damage.

GENERATOR SET:

Every WINCO generator set has its own unique identity 

data plate. This data plate identifies the complete unit 

model number, the system serial number, and has links to 

the individual components that form the generator set in 

our factory records. Several of the major components also 

have their own individual data plates providing additional 

information to document build data for warranty and 

replacements parts. Be sure to have the main WINCO unit 

data plate information recorded inside the front cover 

of this manual for future reference and for identification 

whenever requesting field or factory assistance.

 

Primary fields needed for assistance are complete model 

number and serial number.

ENGINE:

This manual covers specific operation of the combined 

engine generator set. The basic engine information 

provided in this manual is not suitable for all operating 

conditions. Refer to the engine operators manual for more 

detailed operation and maintenance information.

Engine service is available from a nearby authorized dealer 

or distributor. Go to the WINCO website (wincogen.com) 

for a list of engine dealers or contact the WINCO Service 

Department.

The rated power of each engine-generator is limited by 

the temperature, altitude, and all other ambient conditions 

specified by the engine manufacturer. 

Derates
Above Sea Level

  Per 1,000 FT

4%

Temperature

  Every 42

°F

 above 77

°

F

2%

Units should not be operated in ambient temperature 

greater than 120° Fahrenheit.

GENERATOR:

The nameplate includes a standby and prime/continuous 

rating. The standby rating is the maximum amount of 

power the generator set can produce. For prime power 

applications the load should be equal to or less than the 

prime power rating and the load is assumed to be variable. 

It is acceptable to occasionally reach the standby rating 

during prime operation to start motors or other temporary 

surges.

WINCO generator sets use a brushless, AVR (Auto-Voltage 

Regulator) controlled broad-range generator ends. The 

generator converts rotational mechanical energy into 

electrical energy. These WINCO units are equipped 

with generators manufactured by Cummins Generator 

Technologies. Each generator ‘end’ has its own data tag. A 

unique serial number is on the data plate and the data label 

is affixed to the main frame on the generator on the left 

side.

CAUTION: EQUIPMENT DAMAGE

Be sure to check the engine oil level frequently as 

specified in the engine manual.

Содержание PSS21F4/1

Страница 1: ...ould ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _______________________________________...

Страница 2: ...E MAINTENANCE SCHEDULE 23 TROUBLE SHOOTING TABLES 24 ENGINE HARNESS SCHEMATIC 25 ENGINE CONTROLS 26 POWER DISTRIBUTION STARTING SYSTEM IGNITION SYSTEM CHARGING SYSTEM SENSORS ACTUATOR DATA LINK CONNEC...

Страница 3: ...lert against unsafe practices A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D K...

Страница 4: ...1 0 0 8 0 8 0 8 0 8 Amps 88 76 66 36 29 Hertz 60 60 60 60 60 ENGINE Model FORD MSG 425 Starting System 12 Volt Fuel Consumption LP NG 3 6 Gal HR 277 600 BTU HR 306 3 FT3 HR 321 576 BTU HR Oil Type Se...

Страница 5: ...0 8 Amps 105 87 75 38 30 Hertz 60 60 60 60 60 NG Watts 24 300 24 300 24 300 24 300 24 300 Volts 120 240 120 208 120 240 277 480 346 600 Phase Single Three Three Three Three PF 1 0 0 8 0 8 0 8 0 8 Amp...

Страница 6: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Страница 7: ...TING THE GENERATOR SET Due to the different designs configurations options weights site conditions and available material handling equipment specific lifting instructions are not provided for each ind...

Страница 8: ...oceeding with the installation be sure the engine control is in the stop position and the emergency stop depressed Also be sure the generator MLCB main line circuit breaker in is the off position and...

Страница 9: ...t your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator to the generator set WARNING FIRE HAZARD All...

Страница 10: ...t 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a fuel reservoir If this is not done the demand regulator on the unit and the pressur...

Страница 11: ...it is low refill as specified in the engine manufacturer s maintenance instructions The radiator should be filled to about 1 inch below the filler neck ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING ME...

Страница 12: ...anel must be installed All selected emergency circuits are removed from main distribution panels and installed in the emergency distribution panel The ATS is then installed between the main panel and...

Страница 13: ...cy Stop Emergency Stop Remote Start Remote Start Ground Ground Battery Battery E Stops C Ground Lug These ground lugs are bonded to ground and are provided for you to connect your ground wire from the...

Страница 14: ...of the highest CCA rated battery within the correct BCI group will increase cold weather starting performance BATTERY REQUIREMENTS Voltage BCI Group Min CCA Rating 12 24 650 Installation and servicin...

Страница 15: ...all DC battery connections are tight and clean Follow battery manufacturer s recommendations This charger is mounted under the customer connection on the control side of the generator The charger will...

Страница 16: ...g them will cause damage to the engine control module STARTING PROCEDURE LUBRICATION Before starting the engine check the oil level in the crankcase If it is low refill to the full mark with the prope...

Страница 17: ...approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIG...

Страница 18: ...rvicing the unit For standby operation press the AUTO button on the front of the control The green light should light up next to the AUTO button NOTE For setting the exerciser circuit for all ATS see...

Страница 19: ...to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERATIONS The minimum starting temperature with block heater is 13 F The degree of fluidity of the e...

Страница 20: ...r allow oil to seep into the ground or sewer systems doing so will cause environmental damage WARNING PERSONAL INJURY EQUIPMENT DAMAGE Place controller in manual mode e stop applied first If an auto s...

Страница 21: ...level is very low this could cause serious engine damage WARNING EQUIPMENT DAMAGE Never operate the engine with the air cleaner element removed This may allow foreign material to enter the engine and...

Страница 22: ...mended engine oil and one part Stoddard Solvent or equivalent 4 Check coolant protection Store indoors in dry area Infinite period 1 Perform the next Preventive Maintenance procedure For example if th...

Страница 23: ...ry 250 hours ENGINE OIL FREQUENCY Check engine oil Daily Drain and fill engine Every 400 hours Replace engine oil Every 400 hours ENGINE SPEED CONTROL FREQUENCY Check and adjust governor lever Daily E...

Страница 24: ...e Ancillary components binding Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temperature Engine has overspeed Engine has gone into overcrank No out...

Страница 25: ...NESS SCHEMATIC 6 1 6 1 237 21 2 22 17 6 1625 3 8 3 8 1 1 8 8 62 12 6 67 57 200 1 8 6 7 1 7 21 1 2 1 1 1 51 66 8 211 5 9 51 3 6 5 1 02 00 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 3...

Страница 26: ...26 OPM 146 D Power Distribution POWER DISTRIBUTION ENGINE CONTROLS...

Страница 27: ...27 OPM 146 D STARTING SYSTEM...

Страница 28: ...28 OPM 146 D MSG 425 Engine Controls Ignition System IGNITION SYSTEM...

Страница 29: ...29 OPM 146 D MSG 425 Engine Controls Charging System CHARGING SYSTEM...

Страница 30: ...30 OPM 146 D Engine Controls Sensors 1 of 2 SENSORS...

Страница 31: ...31 OPM 146 D SENSORS Engine Controls Sensors 2 of 2...

Страница 32: ...32 OPM 146 D Engine Controls Actuator Data Link Connector DLC ACTUATOR DATA LINK CONNECTOR...

Страница 33: ...33 OPM 146 D MSG 425 Engine Controls 08 23 Engine Controls Dry Fuel DEPR DRY FUEL DEPR...

Страница 34: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Страница 35: ...35 OPM 146 D THREE PHASE AC WIRE HIGH WYE THREE PHASE AC WIRE LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Страница 36: ...ld liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longe...

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