Winco PSS21F4/1 Скачать руководство пользователя страница 24 | Manualshive

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Winco PSS21F4/1 Скачать руководство пользователя страница 24

24

OPM-146/D

TROUBLE SHOOTING TABLES

Problem

Possible Causes

Unit will not crank when
power fails

Digital genset not in AUTO
Transfer control switch not in
AUTOMATIC position
Incorrect wiring between ATS and genset
Defective control relay in ATS
Fuse(s) blown in the DSE 7310
Defective DSE 7310
Loose or dirty battery terminals
Defective starter
Defective start solenoid
Low/dead battery

Engine won’t crank

Low/dead battery
Blown DC fuses
Defective DSE 7310
Defective key switch
Loose or dirty battery terminals
Defective starter
Defective start solenoid
Locked up engine genset
Defective engine harness
Improper battery voltage to start solenoid,
fuel pump, or fuel solenoid

Engine cranks but will
not start

Faulty OEM drivers safety shut-off seat
switch
Coil power loss
GCP ground loss
GCP power loss severe
Vacuum leak
Air inlet restriction air inlet leak
Fuel lock-off inoperative
Wiring failure
Low fuel pressure
Ancillary components binding

Engine starts, then stops
and alarm light comes on

Engine oil pressure is low
Engine has high water temperature
Engine has overspeed
Engine has gone into overcrank
No output from AC generator
Loss of speed signal
Loss of run signal
Loss of spark
Frozen fuel regulator (Dry Fuel)
Low fuel pressure
Air inlet restriction wiring failure
GCP failure

Engine will not come up
to speed after it starts

Insufficient fuel volume getting to the unit
1. Too small of fuel line

    2. Fuel racks not open properly
  Governor is defective
  AC short in generator components

ATS will not transfer
to Emergency Supply
(generator)

No AC generator output
Defective ATS control board. See ATS
manual
Circuit breaker open or defective

ATS will not re-transfer to
normal power

Proper power line not available at line
terminals in ATS panel
Defective ATS control board. See ATS
manual

No AC output from
generator

Defective diode
Defective voltage regulator
Defective rotor
Defective stator
Defective exciter rotor
Defective exciter stator
AC short in the output leads
Defective/open generator output breaker
Wiring error

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Содержание PSS21F4/1

Страница 1: ...ould ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _______________________________________...

Страница 2: ...E MAINTENANCE SCHEDULE 23 TROUBLE SHOOTING TABLES 24 ENGINE HARNESS SCHEMATIC 25 ENGINE CONTROLS 26 POWER DISTRIBUTION STARTING SYSTEM IGNITION SYSTEM CHARGING SYSTEM SENSORS ACTUATOR DATA LINK CONNEC...

Страница 3: ...lert against unsafe practices A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D K...

Страница 4: ...1 0 0 8 0 8 0 8 0 8 Amps 88 76 66 36 29 Hertz 60 60 60 60 60 ENGINE Model FORD MSG 425 Starting System 12 Volt Fuel Consumption LP NG 3 6 Gal HR 277 600 BTU HR 306 3 FT3 HR 321 576 BTU HR Oil Type Se...

Страница 5: ...0 8 Amps 105 87 75 38 30 Hertz 60 60 60 60 60 NG Watts 24 300 24 300 24 300 24 300 24 300 Volts 120 240 120 208 120 240 277 480 346 600 Phase Single Three Three Three Three PF 1 0 0 8 0 8 0 8 0 8 Amp...

Страница 6: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Страница 7: ...TING THE GENERATOR SET Due to the different designs configurations options weights site conditions and available material handling equipment specific lifting instructions are not provided for each ind...

Страница 8: ...oceeding with the installation be sure the engine control is in the stop position and the emergency stop depressed Also be sure the generator MLCB main line circuit breaker in is the off position and...

Страница 9: ...t your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator to the generator set WARNING FIRE HAZARD All...

Страница 10: ...t 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a fuel reservoir If this is not done the demand regulator on the unit and the pressur...

Страница 11: ...it is low refill as specified in the engine manufacturer s maintenance instructions The radiator should be filled to about 1 inch below the filler neck ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING ME...

Страница 12: ...anel must be installed All selected emergency circuits are removed from main distribution panels and installed in the emergency distribution panel The ATS is then installed between the main panel and...

Страница 13: ...cy Stop Emergency Stop Remote Start Remote Start Ground Ground Battery Battery E Stops C Ground Lug These ground lugs are bonded to ground and are provided for you to connect your ground wire from the...

Страница 14: ...of the highest CCA rated battery within the correct BCI group will increase cold weather starting performance BATTERY REQUIREMENTS Voltage BCI Group Min CCA Rating 12 24 650 Installation and servicin...

Страница 15: ...all DC battery connections are tight and clean Follow battery manufacturer s recommendations This charger is mounted under the customer connection on the control side of the generator The charger will...

Страница 16: ...g them will cause damage to the engine control module STARTING PROCEDURE LUBRICATION Before starting the engine check the oil level in the crankcase If it is low refill to the full mark with the prope...

Страница 17: ...approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIG...

Страница 18: ...rvicing the unit For standby operation press the AUTO button on the front of the control The green light should light up next to the AUTO button NOTE For setting the exerciser circuit for all ATS see...

Страница 19: ...to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERATIONS The minimum starting temperature with block heater is 13 F The degree of fluidity of the e...

Страница 20: ...r allow oil to seep into the ground or sewer systems doing so will cause environmental damage WARNING PERSONAL INJURY EQUIPMENT DAMAGE Place controller in manual mode e stop applied first If an auto s...

Страница 21: ...level is very low this could cause serious engine damage WARNING EQUIPMENT DAMAGE Never operate the engine with the air cleaner element removed This may allow foreign material to enter the engine and...

Страница 22: ...mended engine oil and one part Stoddard Solvent or equivalent 4 Check coolant protection Store indoors in dry area Infinite period 1 Perform the next Preventive Maintenance procedure For example if th...

Страница 23: ...ry 250 hours ENGINE OIL FREQUENCY Check engine oil Daily Drain and fill engine Every 400 hours Replace engine oil Every 400 hours ENGINE SPEED CONTROL FREQUENCY Check and adjust governor lever Daily E...

Страница 24: ...e Ancillary components binding Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temperature Engine has overspeed Engine has gone into overcrank No out...

Страница 25: ...NESS SCHEMATIC 6 1 6 1 237 21 2 22 17 6 1625 3 8 3 8 1 1 8 8 62 12 6 67 57 200 1 8 6 7 1 7 21 1 2 1 1 1 51 66 8 211 5 9 51 3 6 5 1 02 00 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 3...

Страница 26: ...26 OPM 146 D Power Distribution POWER DISTRIBUTION ENGINE CONTROLS...

Страница 27: ...27 OPM 146 D STARTING SYSTEM...

Страница 28: ...28 OPM 146 D MSG 425 Engine Controls Ignition System IGNITION SYSTEM...

Страница 29: ...29 OPM 146 D MSG 425 Engine Controls Charging System CHARGING SYSTEM...

Страница 30: ...30 OPM 146 D Engine Controls Sensors 1 of 2 SENSORS...

Страница 31: ...31 OPM 146 D SENSORS Engine Controls Sensors 2 of 2...

Страница 32: ...32 OPM 146 D Engine Controls Actuator Data Link Connector DLC ACTUATOR DATA LINK CONNECTOR...

Страница 33: ...33 OPM 146 D MSG 425 Engine Controls 08 23 Engine Controls Dry Fuel DEPR DRY FUEL DEPR...

Страница 34: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Страница 35: ...35 OPM 146 D THREE PHASE AC WIRE HIGH WYE THREE PHASE AC WIRE LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Страница 36: ...ld liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longe...

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