Winco PSS21F4/1 Скачать руководство пользователя страница 14

14

OPM-146/D

DC INTERCONNECTIONS TO ATS

Two control wires are required between the ATS panel 

and the generator control terminal box. Depending on the 

distance, 14 and 16 gauge stranded wire should be used. 

These wires should be labeled S1 and S23.

WARNING

Be sure engine generator is in the OFF position before 

you make any DC interconnections.

ASCO 185 UL SWITCH

Your DC connection points in the ASCO 185 UL ATS are on 

the terminal block on the bottom of the controller in the 

lower left hand corner of the ATS panel. The terminal block 

(TB7) is numbered 1 through 9. These terminals will accept 

# 22 - # 14 AWG stranded wire. It is recommended that you 

use # 16 AWG for distances up to 200 feet. You need to run 

two (2) wires from the engine generator set to the transfer 

switch. You will be using terminals 4 and 5, wire Start # 23 

will connect to terminal # 5 and wire Battery Negative # 

1 will connect to terminal # 4. See the following table and 

illustration.

Your DC connection points in the ASCO 185 ATS are 

terminals “4” and “5” on the interface terminal block. As this 

is a “DRY” unpowered contract set it set, it makes difference 

which lead (battery negative #1 or start #23) connect to 

which terminal.

ASCO 300 UL SWITCH

When Normal 

Source Fails

Terminals On 

Transfer Switch

Contact Closes

TB1 and TB2

Contact Opens

TB1 and TB3

Engine start and 

auxiliary circuit 

terminal block TB 

located on 3ATS 

&3NTS transfer 

switch.

INSTALLING THE BATTERY

A customer supplied 12 Volt battery is required to complete 

the installation. Installation of the highest CCA rated battery, 

within the correct BCI group, will increase cold weather 

starting performance.

BATTERY REQUIREMENTS

Voltage

BCI Group

Min. CCA Rating

12

24

650

Installation and servicing of batteries must only be 

preformed or supervised by personnel knowledgeable of 

batteries and the required precautions. Keep unauthorized 

personnel away from batteries.

When installing or replacing batteries, use the proper 

group/size starting battery. The battery should be a 

maintenance-free lead acid design. Deep cycle batteries will 

not work for this application.

These engine-generator sets are all NEGATIVE ground. Be 

very careful  not to connect the battery in reverse polarity, 

as this may short circuit the battery charging system on the 

engine.

CAUTION

In the following battery installation procedure, check 

to be sure the engine control is in the “stop” position. 

This should be your last step before initial start-up.

WARNING: EQUIPMENT DAMAGE

This unit is12 Volt and is negative ground. Permanent 

damage will occur if they are connected to a 24 Volt 

system or a positive ground system. If you are using 

the truck batteries to start these units, you may 

have to disable the charging system to keep it from 

interfering with the vehicle charging system.

CAUTION: PERSONAL DANGER

NEVER dispose a battery in a fire. The battery is 

capable of exploding.

DO NOT open or mutilate the battery. Released 

electrolyte is known to be harmful to the skin and 

eyes and to be very toxic.

DANGER: EXPLOSIVE FIRE RISK

  1. Never smoke when near batteries.

  2. Do not cause a flame or spark in the 

  battery 

area.

  3. Always discharge static electricity from  

    your body before touching batteries by first 

    touching a ground metal surface.

CAUTION

A battery presents a risk of electrical shock and high 

short circuit current. The following precautions must 

be observed when working with batteries:

  1. Remove watches, rings, and other metal 

  objects.

  2. Use tools with insulated handles.

  3. Check both the battery cable ends and the 

    battery posts to be sure they are free of 

  corrosion.

  4. Always connect the battery positive cable 

    first and then connect the battery negative 

    cable. When removing the battery cables 

    from the battery, reverse the procedure, 

    disconnect the negative first and then the 

  positive 

cable.

  5. Be sure all connections are tight and coat 

    the terminals and cable ends with dialectic 

  grease.

Содержание PSS21F4/1

Страница 1: ...ould ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _______________________________________...

Страница 2: ...E MAINTENANCE SCHEDULE 23 TROUBLE SHOOTING TABLES 24 ENGINE HARNESS SCHEMATIC 25 ENGINE CONTROLS 26 POWER DISTRIBUTION STARTING SYSTEM IGNITION SYSTEM CHARGING SYSTEM SENSORS ACTUATOR DATA LINK CONNEC...

Страница 3: ...lert against unsafe practices A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D K...

Страница 4: ...1 0 0 8 0 8 0 8 0 8 Amps 88 76 66 36 29 Hertz 60 60 60 60 60 ENGINE Model FORD MSG 425 Starting System 12 Volt Fuel Consumption LP NG 3 6 Gal HR 277 600 BTU HR 306 3 FT3 HR 321 576 BTU HR Oil Type Se...

Страница 5: ...0 8 Amps 105 87 75 38 30 Hertz 60 60 60 60 60 NG Watts 24 300 24 300 24 300 24 300 24 300 Volts 120 240 120 208 120 240 277 480 346 600 Phase Single Three Three Three Three PF 1 0 0 8 0 8 0 8 0 8 Amp...

Страница 6: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Страница 7: ...TING THE GENERATOR SET Due to the different designs configurations options weights site conditions and available material handling equipment specific lifting instructions are not provided for each ind...

Страница 8: ...oceeding with the installation be sure the engine control is in the stop position and the emergency stop depressed Also be sure the generator MLCB main line circuit breaker in is the off position and...

Страница 9: ...t your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator to the generator set WARNING FIRE HAZARD All...

Страница 10: ...t 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a fuel reservoir If this is not done the demand regulator on the unit and the pressur...

Страница 11: ...it is low refill as specified in the engine manufacturer s maintenance instructions The radiator should be filled to about 1 inch below the filler neck ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING ME...

Страница 12: ...anel must be installed All selected emergency circuits are removed from main distribution panels and installed in the emergency distribution panel The ATS is then installed between the main panel and...

Страница 13: ...cy Stop Emergency Stop Remote Start Remote Start Ground Ground Battery Battery E Stops C Ground Lug These ground lugs are bonded to ground and are provided for you to connect your ground wire from the...

Страница 14: ...of the highest CCA rated battery within the correct BCI group will increase cold weather starting performance BATTERY REQUIREMENTS Voltage BCI Group Min CCA Rating 12 24 650 Installation and servicin...

Страница 15: ...all DC battery connections are tight and clean Follow battery manufacturer s recommendations This charger is mounted under the customer connection on the control side of the generator The charger will...

Страница 16: ...g them will cause damage to the engine control module STARTING PROCEDURE LUBRICATION Before starting the engine check the oil level in the crankcase If it is low refill to the full mark with the prope...

Страница 17: ...approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIG...

Страница 18: ...rvicing the unit For standby operation press the AUTO button on the front of the control The green light should light up next to the AUTO button NOTE For setting the exerciser circuit for all ATS see...

Страница 19: ...to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERATIONS The minimum starting temperature with block heater is 13 F The degree of fluidity of the e...

Страница 20: ...r allow oil to seep into the ground or sewer systems doing so will cause environmental damage WARNING PERSONAL INJURY EQUIPMENT DAMAGE Place controller in manual mode e stop applied first If an auto s...

Страница 21: ...level is very low this could cause serious engine damage WARNING EQUIPMENT DAMAGE Never operate the engine with the air cleaner element removed This may allow foreign material to enter the engine and...

Страница 22: ...mended engine oil and one part Stoddard Solvent or equivalent 4 Check coolant protection Store indoors in dry area Infinite period 1 Perform the next Preventive Maintenance procedure For example if th...

Страница 23: ...ry 250 hours ENGINE OIL FREQUENCY Check engine oil Daily Drain and fill engine Every 400 hours Replace engine oil Every 400 hours ENGINE SPEED CONTROL FREQUENCY Check and adjust governor lever Daily E...

Страница 24: ...e Ancillary components binding Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temperature Engine has overspeed Engine has gone into overcrank No out...

Страница 25: ...NESS SCHEMATIC 6 1 6 1 237 21 2 22 17 6 1625 3 8 3 8 1 1 8 8 62 12 6 67 57 200 1 8 6 7 1 7 21 1 2 1 1 1 51 66 8 211 5 9 51 3 6 5 1 02 00 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 3...

Страница 26: ...26 OPM 146 D Power Distribution POWER DISTRIBUTION ENGINE CONTROLS...

Страница 27: ...27 OPM 146 D STARTING SYSTEM...

Страница 28: ...28 OPM 146 D MSG 425 Engine Controls Ignition System IGNITION SYSTEM...

Страница 29: ...29 OPM 146 D MSG 425 Engine Controls Charging System CHARGING SYSTEM...

Страница 30: ...30 OPM 146 D Engine Controls Sensors 1 of 2 SENSORS...

Страница 31: ...31 OPM 146 D SENSORS Engine Controls Sensors 2 of 2...

Страница 32: ...32 OPM 146 D Engine Controls Actuator Data Link Connector DLC ACTUATOR DATA LINK CONNECTOR...

Страница 33: ...33 OPM 146 D MSG 425 Engine Controls 08 23 Engine Controls Dry Fuel DEPR DRY FUEL DEPR...

Страница 34: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Страница 35: ...35 OPM 146 D THREE PHASE AC WIRE HIGH WYE THREE PHASE AC WIRE LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Страница 36: ...ld liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longe...

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