background image

7

OPM-108/B

PREPARING THE UNIT

START-UP CHECK LIST

A Start-Up Completion & Warranty Validation Form was 

sent along with this manual. This must be completed and 

returned to WINCO Inc. within 180 days of the factory 

invoice date. 

If this form is not returned, the Warranty may be voided.

UNPACKING

1. As you receive your unit, it is critical to check it for any 

  damage. If any damage is noted, it is always easiest to 

  refuse the shipment and let WINCO take care of the 

  freight claim. If you sign for the unit, the transfer of the 

  ownership requires that you file the freight claim

2. Before proceeding with the preparations of your new 

  generator for operation, take a couple of minutes to 

  ensure the unit you have received is the correct model 

  and review the specification pages in this manual to 

  ensure that this unit meets your job requirements.

CAUTION: EQUIPMENT DAMAGE:

These units are shipped with oil and a 50/50 mix of coolant. 

Be sure to check all fluid levels before operating. See engine 

manufacturer’s instruction manual for recommended oil 

requirements before initial starting.

Once generator set is on-site:

1. Carefully remove the crate.

2. After inspecting the engine-generator for external, 

  physical damage, locate and check the following items 

  packed with the unit:

    a. Installation and Operator’s Manual.

    b. Engine manufacturer’s instruction manual.

 

c. Start-up and warranty validation form.

 

d. Battery hold-down brackets & hardware.

    e. Unit components or accessory items shipped loose 

 

  for on-site installation.

    f. Optional accessories.

3. Remove main frame hold-down bolts.

4. Unit can now be lifted from shipping rails.

LIFTING THE GENERATOR SET

NOTICE: PERSONAL INJURY:

To prevent injury to persons or equipment, observe the 

following guidelines when lifting the generator:

Due to the different designs, configurations, options, 

weights, site conditions, and available material handling 

equipment, specific lifting instructions are not provided for 

each individual generator set model. General guidelines 

provided are applicable to the entire generator line. It 

is the responsibility of the installing party to follow the 

lifting equipment’s operator’s manual to prevent injury to 

personnel and damage to the generator. Smaller generator 

sets may not require use of overhead lifting equipment and 

may be placed on the pad with basic material handling 

equipment, i.e. a forklift.

CAUTION:

Do not attempt to lift the generator set by the means of 

the lifting eyes on the engine or generator end. These 

lifting points are only for the use during the manufacturing 

process and are designed for lifting of the individual 

generator set components.

WARNING:

NEVER attempt to lift the fuel tank filled with fuel. Sloshing 

of the fuel can cause a shift in the balance of the fuel tank, 

making for a DANGEROUS, unbalanced lifting load. If the 

generator was shipped on the fuel tank, use the lifting 

points located on the fuel tank to move the entire generator 

set into place. DO NOT PLACE FUEL IN THE TANK PRIOR 

TO LIFTING.

INSTALLATION

WARNING: PERSONAL INJURY:

PERSONAL INJURY - Before proceeding with the 

installation, be sure the DSE7310 is in the “stop” position. 

Before proceeding with the installation, be sure the 

Generator MLCB (Main Line Circuit Breaker) is in the ‘OFF’ 

position and the unit starting battery is disconnected.

GENERAL INFORMATION

This engine-generator set is generally supplied as weather 

enclosed packages for quick installation on an outdoor 

concrete pad. They are also available as open skid mounted 

units for indoor installation in a building or protective 

enclosure, properly ventilated, supplied by the installer. The 

factory weather enclosures are acoustical housing intended 

for outdoor installation only. Factory weather enclosed 

units are not intended to be used indoors and no support is 

available to assist in re-engineering finished packaged units.

All versions must be bolted to a solid base for proper 

operation. A properly designed concrete pad is necessary 

for stationary operation. A substantial DOT certified trailer 

is required for mobile applications. Consult a qualified, 

licensed electrician or contractor to install and wire the gen-

set. The installation must comply with all national, state, and 

local codes.

Before beginning the installation process, recheck the 

voltage, phase, and amperage rating of the generator 

set. Be certain it can handle the intended load and are 

compatible with the intended loads. Plans for installation 

should be prepared with proper attention to mechanical 

and electrical engineering detail to assure a satisfactory 

system installation. 

The information in this manual is offered only as a guide to 

finalizing your installation plans.

NOTICE:

For full service switching of the entire load, the ATS must be 

‘SE’ (Service Entrance) rated or must have a properly rated 

fusible disconnect installed before the ATS to protect the 

contacts.

Содержание DR175F4

Страница 1: ...s unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE __________________...

Страница 2: ...s loaded to its full capacity and the voltage current and frequency are carefully checked Rated output of generator is based on engineering tests of typical units and is subject to and limited by the...

Страница 3: ...ion or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings on the unit labels and...

Страница 4: ...ns Fuel ASTM D 975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 29 6 Quarts Cooling System 50 50 mix DR300F4 Generator Wattage 300 000 300 000 300 000 Volts 120 208 120 2...

Страница 5: ...otal system s performance and reliability The engine generator set consists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by...

Страница 6: ...dash mark The base component of the model numbering system identifies an engine type engine starting method fuel type kilowatt rating engine manufacturer and number of generator poles Following the s...

Страница 7: ...dling equipment i e a forklift CAUTION Do not attempt to lift the generator set by the means of the lifting eyes on the engine or generator end These lifting points are only for the use during the man...

Страница 8: ...t of the enclosure In addition to a hot air discharge you must plan a fresh air intake opposite the radiator discharge Their fresh air inlets should be 1 to 2 times larger than the radiator face The e...

Страница 9: ...ircuit the battery charging system on the engine CAUTION A battery presents a risk of electrical shock and high short circuit current The following precautions must be observed when working with batte...

Страница 10: ...er The generator power feeds have already been wired into the upper lugs Please refer to the circuit breaker installed on your unit for breaker lug capacities and proper torque speci cations To select...

Страница 11: ...operating switch is in the OFF position WARNING EQUIPMENT DAMAGE When installing a three phase 240 Volt system be sure you know which lead is the high voltage wild leg 208 Volt line to neutral The ge...

Страница 12: ...s present the common alarm LED if configures will illuminate The LCD display will show an icon to indicate the failure WARNINGS Warnings are non critical alarm conditions and do not affect the operati...

Страница 13: ...he line power should fail or be turned off the transfer switch during manual operation the load may be applied to the generator With the engine running smoothly check the no load voltage and frequency...

Страница 14: ...of the cylinder block Discharge the coolant inside the engine 4 Close the drain cock and the water drain plug Refill radiator with coolant MAINTENANCE CHANGING THE OIL CAUTION PERSONAL INJURY Only cha...

Страница 15: ...the fluid until only fuel comes out 4 Fully hand tighten the plug 5 Dispose of liquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will...

Страница 16: ...the injection pump channels 4 Connect the fuel circuit to a tank containing CFB protective liquid ISO 4113 and introduce the liquid by pressurizing the circuit and driving the engine for approx 2 min...

Страница 17: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Страница 18: ...he red Light Emitting Diode LED is illuminated refer to the Under Frequency Roll Off UFRO adjustment 7 Carefully turn VOLTS control clockwise until rated voltage is reached 8 If instability is present...

Страница 19: ...N THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202...

Страница 20: ...20 OPM 108 B ENGINE HARNESS SCHEMATIC DR175F4...

Страница 21: ...21 OPM 108 B ENGINE HARNESS SCHEMATIC DR250F4...

Страница 22: ...8 2 2 9 4958 36 9 8 89 9 8 77 77 67 57 1 6723 6723 6 5 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 4 25 46 53354 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 9 5 92 7 8670 17 5 267 7 9...

Страница 23: ...EE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THRE...

Страница 24: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

Отзывы: