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OPM-108/B

will connect the bottom lugs on the circuit breaker. The 

generator power feeds have already been wired into the 

upper lugs.

Please refer to the circuit breaker installed on your unit for 

breaker lug capacities and proper toque specifications.  

To select the proper conductor size between the generator 

and the ATS, first look your model up in Table 1 of Appendix 

“A” for your generator amperage, found further in this 

manual. Then refer to Appendix “2” for guidance on wire 

sizing based on both wire type and amperage.

For additional information on wire sizes, refer to table 310-

16 of the National Electrical Code ANSI/NFPA 70.

C. GROUND LUG:

These ground lugs are bonded to ground and are provided 

for you to connect your ground wire from the transfer 

switch to. The lugs will accommodate #6 AWG to 300 MCM 

and should be torqued to 21 ft. lbs.

E: 120V/20 AMP DUPLEX RECEPTACLE:

This convenience receptacle is used to power both battery 

charger and the block heater. This circuit must be fed from 

a GFCI fused circuit in the distribution panel. See wiring 

instruction, this receptacle is split. On side is for the 20 

amp block heater and the other is for the 15 amp battery 

charger. Two individual power feed must be run to this 

receptacle. A label is provide in the connection panel to tell 

which side is which.

G: NEUTRAL TO GROUND LEAD LUG:

This lug is provided on the neutral terminal block to allow 

you to run a neutral to ground lead if you are using the 

generator in a stand alone application. This would be an 

application where there is not a distribution panel and 

no other ground to neutral bond in the wiring system. If 

a grounding wire is attached here, remove the floating 

neutral label in the panel. This will not be used when you 

are wiring a generator and transfer switch into an existing 

power system.

WARNING:

A mainline circuit breaker has been provided inside the 

generator housing. During all wiring installations, make 

sure the breaker is in the OFF position and the generator 

operating switch is in the OFF position.

WARNING: EQUIPMENT DAMAGE:

When installing a three-phase 240 Volt system, be sure you 

know which lead is the high voltage “wild” leg (208 Volt 

line to neutral). The generator normally carries the high 

voltage on the G2 lead.

All wires should be installed in rigid or flexible conduit 

(knockouts are provided in the control box).

GROUNDING

A grounding lug has been provided on the engine 

generator set and the generator set must be properly 

grounded to good earth ground. Generally an 8 foot 

copper rod driven into the earth wil provide a proper earth 

ground.

D.C. ELECTRICAL CONNECTIONS

All DC connections are completed on the terminal strip 

just below the engine control. All DC connection must be 

separate conduit. You cannot mix AC and DC leads at the 

same conduit.

To install the wires, reference the following picture. Use a 

small flat head screwdriver to push the release spring inside 

the square hole (A). While the release is being pushed, 

insert the wire into the larger circular hole (B). Remove the 

screwdriver to secure the wire into place.

CONNECTION BOX TERMINALS

Wire size requirements for each of the connections may 

vary but terminal lugs should be used for all connections. 

Torque spec for terminal lugs is 9 in. lbs.

A. CUSTOMER REMOTE START CONNECTION TERMINALS.

The two remote start leads from the Automatic Transfer 

Switch are connected to the two terminals marked 

GROUND & START. The WIRE in terminal GROUND is 

battery negative and the wire in the terminal labeled START 

is your remote start lead. Closing these two leads together 

will signal the DSE 7310 MKII to go into an autostart mode 

and start up the generator. 

Depending on the distance, 14 to 16 gauge standard wire 

should be used. It is suggested that these wires be labeled 

S1 (ground) and S2 (start). The terminal blocks are designed 

to use terminal lugs on all wires and the screws should be 

torqued to 9.6 in. lbs. 

Note: Any relay closure can be used to start and stop 

this generator. As long as the contact stays closed, the 

generator set will continue to run. Once the relay is opened, 

the unit will shut down and remain on standby mode until 

the remote start relay is closed again.

A

B

C

B

D

D

A

Содержание DR175F4

Страница 1: ...s unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE __________________...

Страница 2: ...s loaded to its full capacity and the voltage current and frequency are carefully checked Rated output of generator is based on engineering tests of typical units and is subject to and limited by the...

Страница 3: ...ion or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings on the unit labels and...

Страница 4: ...ns Fuel ASTM D 975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 29 6 Quarts Cooling System 50 50 mix DR300F4 Generator Wattage 300 000 300 000 300 000 Volts 120 208 120 2...

Страница 5: ...otal system s performance and reliability The engine generator set consists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by...

Страница 6: ...dash mark The base component of the model numbering system identifies an engine type engine starting method fuel type kilowatt rating engine manufacturer and number of generator poles Following the s...

Страница 7: ...dling equipment i e a forklift CAUTION Do not attempt to lift the generator set by the means of the lifting eyes on the engine or generator end These lifting points are only for the use during the man...

Страница 8: ...t of the enclosure In addition to a hot air discharge you must plan a fresh air intake opposite the radiator discharge Their fresh air inlets should be 1 to 2 times larger than the radiator face The e...

Страница 9: ...ircuit the battery charging system on the engine CAUTION A battery presents a risk of electrical shock and high short circuit current The following precautions must be observed when working with batte...

Страница 10: ...er The generator power feeds have already been wired into the upper lugs Please refer to the circuit breaker installed on your unit for breaker lug capacities and proper torque speci cations To select...

Страница 11: ...operating switch is in the OFF position WARNING EQUIPMENT DAMAGE When installing a three phase 240 Volt system be sure you know which lead is the high voltage wild leg 208 Volt line to neutral The ge...

Страница 12: ...s present the common alarm LED if configures will illuminate The LCD display will show an icon to indicate the failure WARNINGS Warnings are non critical alarm conditions and do not affect the operati...

Страница 13: ...he line power should fail or be turned off the transfer switch during manual operation the load may be applied to the generator With the engine running smoothly check the no load voltage and frequency...

Страница 14: ...of the cylinder block Discharge the coolant inside the engine 4 Close the drain cock and the water drain plug Refill radiator with coolant MAINTENANCE CHANGING THE OIL CAUTION PERSONAL INJURY Only cha...

Страница 15: ...the fluid until only fuel comes out 4 Fully hand tighten the plug 5 Dispose of liquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will...

Страница 16: ...the injection pump channels 4 Connect the fuel circuit to a tank containing CFB protective liquid ISO 4113 and introduce the liquid by pressurizing the circuit and driving the engine for approx 2 min...

Страница 17: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Страница 18: ...he red Light Emitting Diode LED is illuminated refer to the Under Frequency Roll Off UFRO adjustment 7 Carefully turn VOLTS control clockwise until rated voltage is reached 8 If instability is present...

Страница 19: ...N THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202...

Страница 20: ...20 OPM 108 B ENGINE HARNESS SCHEMATIC DR175F4...

Страница 21: ...21 OPM 108 B ENGINE HARNESS SCHEMATIC DR250F4...

Страница 22: ...8 2 2 9 4958 36 9 8 89 9 8 77 77 67 57 1 6723 6723 6 5 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 4 25 46 53354 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 9 5 92 7 8670 17 5 267 7 9...

Страница 23: ...EE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THRE...

Страница 24: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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