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OPM-145/D

SAFETY INFORMATION

This engine generator set has been designed and 

manufactured to allow safe, reliable performance. Poor 

maintenance, improper or careless use can result in 

potentially deadly hazards; from electrical shock, exhaust 

gas asphyxiation, or fire. Please read all safety instructions 

carefully before installation or use. Keep these instructions 

handy for future reference. Take special note and follow all 

warnings on the unit labels and in the manuals.

CALIFORNIA PROPOSITION 65

WARNING: This product contains crude oil, 

gasoline, diesel fuel and other petroleum 

products, Antifreeze to which can expose you 

to chemicals including toluene and benzene, 

Ethylene glycol (ingested) which are known 

to the State of California to cause cancer, birth defects or 

other reproductive harm and developmental issues. 

For more information go to www.P65Warning.ca.gov.

SAFETY DEFINITIONS

DANGER

Indicates an imminently hazardous situation which, if not 

avoided, will result in death or serious injury. 

WARNING

Indicates a potentially hazardous situation which, if not 

avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not 

avoided, may result in minor or moderate injury. It may 

also be used to alert against unsafe practices.

1. ELECTRICAL SHOCK -

The output voltage present in this equipment can cause 

fatal electric shock. This equipment must be operated by a 

responsible person.

 

A. Do not allow anyone to operate the generator 

   without 

proper 

instruction.

 

B. Guard against electric shock.

 

C. Avoid contact with live terminals or receptacles.

 

D. Use extreme care if operating this unit in rain or 

   snow.

 

E. Use only three-pronged grounded receptacles and 

   extension 

cords.

 

F. Be sure the unit is properly grounded, installation 

 

  must meet the national electrical code. 

2. FIRE HAZARD - 

Gasoline and other fuels present a hazard of possible 

explosion and/or fire.

 

 

A. Do not refuel when the engine is running or hot.

 

B. Keep fuel containers out of reach of children.

 

C. Do not smoke or use open flame near the generator 

      set or fuel tank.

 

D. Keep a fire extinguisher nearby and know its proper 

      use. Fire extinguishers rated ABC by NFPA are 

   appropriate.

 

E. Store fuel only in an approved container, and only in 

      a well ventilated area.

 

F. Follow local codes for closeness to combustible 

   material.

3. DEADLY EXHAUST GAS - 

Exhaust fumes from any gasoline engine contain carbon 

monoxide, an invisible, odorless and deadly gas that must 

be mixed with fresh air.

 

A. Operate only in well ventilated areas.

 

B. Never operate indoors including attached garages

 

C. Never operate the unit in such a way as to allow 

      exhaust gases to seep back into closed rooms (i.e. 

      through windows, walls, and/or floors).

4. NOISE HAZARD - 

Excessive noise is not only tiring, but continual exposure 

can lead to loss of hearing.

 

A. Use hearing protection when working around this 

      equipment for long periods of time.

 

B. Keep your neighbors in mind when using this 

   equipment.

5. CLEANLINESS - 

Keep the generator and surrounding area clean.

 

A. Remove all grease, ice, snow or materials that create 

      slippery conditions around the unit.

 

B. Remove any rags or other materials that could create 

      a potential fire hazard.

 

C. Carefully clean up any gas or oil spills before starting 

   the 

unit.

 

D. Do Not use the generator area as a storage closet.

6. SERVICING EQUIPMENT -

All service, including the installation or replacement of 

service parts, should be performed only by a qualified 

technician.

 

A. Use only factory approved repair parts.

 

B. Do not work on this equipment when fatigued.

 

C. Never remove the protective guards, covers, or 

      receptacle panels while the engine is running.

 

D. Use extreme caution when working on electrical 

      components. High output voltage from this 

      equipment can cause serious injury or death.

 

E. Always avoid hot mufflers, exhaust manifolds, and 

      engine parts. They can cause severe burns instantly.

 

F. The use of the engine-generator set must comply 

      with all national, state, and local codes.

Содержание DR12I4-03

Страница 1: ...ed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Страница 2: ...R CHANGING AIR FILTER DRAINING WATER SEPARATOR CLEANING WATER SEPARATOR ADJUSTING THE GOVERNOR STORAGE RETURNING ENGINE TO SERVICE MAINTENANCE SCHEDULE TROUBLE SHOOTING TABLES 23 WIRING SIZE TABLE 24...

Страница 3: ...e explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a...

Страница 4: ...16 Hertz 60 60 60 60 ENGINE Model ISUZU 3CE1 Starting System 12 Volt Fuel ASTM D 975 1D OR 2D Oil Type See Lubrication section in this manual Oil Capacity 7 Quarts Cooling System 50 50 mix See engine...

Страница 5: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Страница 6: ...olts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE PERSONAL INJURY To prevent injury to persons or equipment observe the following guidelines when lifting the generator...

Страница 7: ...to a solid base The engine generator is mounted on channels which are attached with special shock mounts to the main frame This allows the engine generator free movement without affecting the base or...

Страница 8: ...potential for contact with people is controlled Exhaust can enter buildings through windows ventilation systems and other openings if proper precautions are not followed The exhaust must be isolated...

Страница 9: ...Remove watches rings and other metal objects 2 Use tools with insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 4 Always connect the bat...

Страница 10: ...recharge the battery before attempting to start the unit Boost jump starting this unit improperly will result in PERMANENT DAMAGE TO THE ENGINE CONTROL MODULE ECM BATTERY CHARGER BLOCK HEATER BATTERY...

Страница 11: ...to 200 in lbs D 120V GFCI CIRCUIT TERMINAL BLOCK These terminals are rated for 20 Amps and will handle wire sizes 4 AWG to 18AWG They should be torqued to 16 in lbs This circuit must be fed from a fus...

Страница 12: ...5 The ports are wired onto the back of the DSE7310 In order to finalize communication the program will need to be adjusted using the free DSE configuration software to enable the commutation Contact W...

Страница 13: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Страница 14: ...il and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life WINCO reco...

Страница 15: ...The small LED light next to it should come on Note There is no start delay in this mode of operation 2 Press and release the green START ENGINE button The DSE 7310 will send two signals to the engine...

Страница 16: ...start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the standby mode unless servicing...

Страница 17: ...be changed VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampening effect UFRO Under Frequency Roll Off Termina...

Страница 18: ...als on lubricant and filter changes may need to be shortened An oil quality testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust...

Страница 19: ...drained close the valve 5 Top off through the filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does...

Страница 20: ...aminants Then reinstall and tighten the drain plug or close the drain valve in the radiator Reinstall and tighten the engine block drain plug 5 Fill radiator and engine with engine coolant CLEANING RA...

Страница 21: ...4 Replace the element with a new one if the element is damaged excessively dirty or oily 5 Clean inside of the air cleaner cover 6 Reinstall the element into the air cleaner case 4 Note If there is a...

Страница 22: ...e leaving the fuel system shut off so the engine will not start for 15 seconds Then pause for 30 seconds Repeat the procedure until you have cranked the engine for a total of one minute This will circ...

Страница 23: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Страница 24: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Страница 25: ...725 127 620 02 6 20 48 3 7 8 9 2 35 6685 1 22 17 7 03 5 785 6 7 6 6 1 5 81 76 3 785 8 1 2 22 17 021 725 1 785 6 5 237 21 27 1 8 62 12 7 1250 26 9 9 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 7 2 5 3 83 7...

Страница 26: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Страница 27: ...27 OPM 145 D THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Страница 28: ...d liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer...

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