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15

OPM-145/D

CONTROL LAYOUT

 

 

STOP/RESET - This button places the module 

into its Stop/Reset mode. This will clear any 

alarm conditions for which the triggering 

criteria have been removed. The fuel supply 

de-energizes and the engine comes to a 

standstill. Should a remote start signal be 

present while operating in this mode, a 

remote start WILL NOT occur.
MANUAL MODE - This button places the 

module into its Manual Mode. Once in 

Manual Mode, the model responds to the 

Start button to start the generator and run it 

off load.

START - Pressing this button from STOP/RESET 

will start the engine and run the load. 

AUTO MODE - This button places the 

module into its Auto Mode. This mode allows 

the module to control the function of the 

generator automatically. 
ALARM/LAMP TEST - This button silences the 

audible alarm in the controller, deactivates 

the Audible Alarm output (if configured) and 

illuminates all of the LEDs on the module’s 

face as a lamp test function.
MENU NAVIGATION - Used for navigating the 

instrumentation, event log, and configuration 

screens. 
A small rocker switch is located on the 

underside of the engine control cabinet.

On gaseous models, the engine timing is 

controlled by the ECU on the engine and you 

need to tell it what fuel you want to operate 

on; LP or NG.  

On diesel models, this switch has been 

disconnected and will do nothing.

PROTECTIONS

  When an alarm is present, the common alarm LED, if 

  configured, will illuminate. The LCD display will show an 

  icon to indicate the failure.

WARNINGS

  Warnings are non-critical alarm conditions. They do not 

  affect the operation of the generator system, they 

  serve to draw the operator’s attention to an undesirable 

  condition. Warning alarms are self-resetting when the 

  fault condition is removed. The icon will appear steady in 

  the display.

SHUTDOWN

  Shutdowns are critical alarm conditions that stop the 

  engine and draw the operator’s attention to an 

  undesirable condition. Shutdown alarms are latching.   

  The fault must be removed and the STOP/RESET button 

  pressed to reset the module. The icon will be flashing in 

  the display.

MANUAL MODE

1. Press and release the Manual Mode button. The small 

  LED light next to it should come on. 

Note: 

There is no start delay in this mode of operation.

2. Press and release the green START ENGINE button. The 

  DSE 7310 will send two signals to the engine. The first 

  signal wire #21 will engage the fuel solenoid, the second 

  wire, #22, will engage the starter on the engine. At this 

  point the DSE 7310 will start the cranking cycle (10 

  seconds on and 10 seconds off).

Note:

 Wire #93 is energized to turn on the glow plugs for 

15 seconds first and then the starter and fuel solenoid are 

engaged.

  If the engine fails to start during this cranking period, the 

  starter motor is disengaged and goes into a rest mode 

  after which a second attempt is made to start the engine. 

  Should this sequence continue through 3 cranking cycles 

  the start sequence will be stopped and the display will 

  show ‘FAILED TO START’. 

3. During manual operation, the load will not normally be 

  applied to the generator. But caution must be used, if the 

  line power should fail or be turned off the transfer switch 

  during manual operation the load may be applied to the 

 generator.

  With the engine running smoothly check the no load 

  voltage and frequency on the digital display. The voltage 

  should match the nameplate and a frequency of 59.5 to 

  60.5 hertz (Hz). 

  If you have the proper voltage at the generator the next 

  step is to check the voltage at the generator terminals 

  in the Automatic Transfer Switch. The voltage between 

  the G1 and the G3 terminals should be the same as it 

  was on the generator front panel. The voltage should 

  also be checked between the hot terminals (G1 and G3) 

  and the G-N to be certain of a balanced voltage output 

  and a solid neutral connection. The voltage between G1 

  and G-N should be about 120 volts AC (277 on 480 

  units). The same approximate voltage should be found 

  between terminals G3 and G-N (120 volts AC).

  On three phase panels the G2 voltage level should also 

  be checked. ON 240 VOLT (DELTA) SYSTEMS BE SURE 

  YOU KNOW WHERE THE HIGH VOLTAGE “WILD” LEG IS. 

  IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE 

  AS IT IS ON THE GENERATOR SIDE. (i.e. if it’s on L-3 on 

  the line side it must be on G-3 on the generator side. Also 

  on three phase systems make sure that the rotation is the 

  same on the generator as it is on your line power. Failure 

  to insure proper rotation will cause three phase motors to 

Содержание DR12I4-03

Страница 1: ...ed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Страница 2: ...R CHANGING AIR FILTER DRAINING WATER SEPARATOR CLEANING WATER SEPARATOR ADJUSTING THE GOVERNOR STORAGE RETURNING ENGINE TO SERVICE MAINTENANCE SCHEDULE TROUBLE SHOOTING TABLES 23 WIRING SIZE TABLE 24...

Страница 3: ...e explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a...

Страница 4: ...16 Hertz 60 60 60 60 ENGINE Model ISUZU 3CE1 Starting System 12 Volt Fuel ASTM D 975 1D OR 2D Oil Type See Lubrication section in this manual Oil Capacity 7 Quarts Cooling System 50 50 mix See engine...

Страница 5: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Страница 6: ...olts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE PERSONAL INJURY To prevent injury to persons or equipment observe the following guidelines when lifting the generator...

Страница 7: ...to a solid base The engine generator is mounted on channels which are attached with special shock mounts to the main frame This allows the engine generator free movement without affecting the base or...

Страница 8: ...potential for contact with people is controlled Exhaust can enter buildings through windows ventilation systems and other openings if proper precautions are not followed The exhaust must be isolated...

Страница 9: ...Remove watches rings and other metal objects 2 Use tools with insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 4 Always connect the bat...

Страница 10: ...recharge the battery before attempting to start the unit Boost jump starting this unit improperly will result in PERMANENT DAMAGE TO THE ENGINE CONTROL MODULE ECM BATTERY CHARGER BLOCK HEATER BATTERY...

Страница 11: ...to 200 in lbs D 120V GFCI CIRCUIT TERMINAL BLOCK These terminals are rated for 20 Amps and will handle wire sizes 4 AWG to 18AWG They should be torqued to 16 in lbs This circuit must be fed from a fus...

Страница 12: ...5 The ports are wired onto the back of the DSE7310 In order to finalize communication the program will need to be adjusted using the free DSE configuration software to enable the commutation Contact W...

Страница 13: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Страница 14: ...il and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life WINCO reco...

Страница 15: ...The small LED light next to it should come on Note There is no start delay in this mode of operation 2 Press and release the green START ENGINE button The DSE 7310 will send two signals to the engine...

Страница 16: ...start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the standby mode unless servicing...

Страница 17: ...be changed VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampening effect UFRO Under Frequency Roll Off Termina...

Страница 18: ...als on lubricant and filter changes may need to be shortened An oil quality testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust...

Страница 19: ...drained close the valve 5 Top off through the filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does...

Страница 20: ...aminants Then reinstall and tighten the drain plug or close the drain valve in the radiator Reinstall and tighten the engine block drain plug 5 Fill radiator and engine with engine coolant CLEANING RA...

Страница 21: ...4 Replace the element with a new one if the element is damaged excessively dirty or oily 5 Clean inside of the air cleaner cover 6 Reinstall the element into the air cleaner case 4 Note If there is a...

Страница 22: ...e leaving the fuel system shut off so the engine will not start for 15 seconds Then pause for 30 seconds Repeat the procedure until you have cranked the engine for a total of one minute This will circ...

Страница 23: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Страница 24: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Страница 25: ...725 127 620 02 6 20 48 3 7 8 9 2 35 6685 1 22 17 7 03 5 785 6 7 6 6 1 5 81 76 3 785 8 1 2 22 17 021 725 1 785 6 5 237 21 27 1 8 62 12 7 1250 26 9 9 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 7 2 5 3 83 7...

Страница 26: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Страница 27: ...27 OPM 145 D THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Страница 28: ...d liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer...

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