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12

OPM-145/D

DC WIRING

All communication and DC wiring should be run in 

separate conduit from AC wiring.

To install the wires, reference the following picture. Use a 

small flat head screwdriver to push the release spring inside 

the square hole (A). While the release is being pushed, 

insert the wire into the larger circular hole (B). Remove the 

screwdriver to secure the wire into place.

  

REMOTE START

The DSE7310 is able to start the generator when it receives 

a remote signal from any dry contact. This makes the system 

compatible with a wide range of control mechanisms 

including two-wire start automatic transfer switches. When 

the contact closes the controller will automatically start. 

When the contact is opened the generator will go through 

a cool-down cycle and turn off.  Connect the remote start 

leads to the Remote Start + and Remote Start - terminal 

blocks in the door behind the DSE 7310 controller. 

E STOPS

In some applications additional emergency stops may be 

desired or necessary. The controller has terminals designed 

allowing the addition of multiple remote emergency 

stops. E-stops must be normally closed to work properly 

in this system. The e-stop circuit supplies power to the fuel 

solenoid and the starter circuit. Opening any switch in the 

series prevents the engine from cranking or from receiving 

fuel to run. 

A

B

SCR 

(DSENET)

4A 

(DSENET)

4B 

(DSENET)

Battery Charge Fail Emergency Stop Emergency Stop Remote S

tart +

Remote S

tart -

Ground Ground B Battery -

Two-Wire Start Hook-Ups

SCR 

(DSENET)

4A 

(DSENET)

4B 

(DSENET)

Battery Charge Fail Emergency Stop Emergency Stop Remote S

tart +

Remote S

tart -

Ground Ground B Battery -

E-Stops

To wire additional emergency stop switches first remove 

the orange jumper between the two Emergency Stop 

terminal blocks. Failure to remove the jumper will prevent 

the remote switches from working properly. Add wires 

between the terminal block to the new switch(s). The 

switches must be wired in series for proper function. Test 

each e-stop after wiring to ensure they function properly.

SERIAL COMMUNICATION

DSE provides a series of remote accessories that can help 

provide useful information to operators. These accessories 

communicate over the DSE Net. Terminal blocks are wired 

to the distribution panel to aid in installation. Follow the 

instructions included with each accessory.

The generator controller can communicate with a variety 

of controls and monitoring systems, including RS232 and 

RS485. The ports are wired onto the back of the DSE7310. 

In order to finalize communication the program will need 

to be adjusted using the free DSE configuration software to 

enable the commutation. Contact Winco service for a list of 

register values.

DC INTERCONNECTIONS TO THE ATS

WARNING

Use a properly installed transfer switches when isolating 

the generator set from utility power. Failure to do so could 

result in backfeeding, which is illegal and dangerous. 

Backfeeding cause serious injury or death. 

WARNING

Be sure Engine/Generator is in the OFF position before 

you make any DC interconnections.

CAUTION

Never run the AC and DC wiring in the same conduit.

ASCO 185 UL SWITCH

13

5060-00

60708-165

A - Customer Remote Start CONNECTIONS TERMINALS. 

The 

two remote start leads from the Automatic Transfer Switch are 

connected to the two terminals marked GROUND & START. The 

wire in terminal GROUND is Battery Negative and the wire in the 

terminal labeled START is your Remote Start lead. Closing these 

two leads together will signal the DSE 7310 to go into an auto-

start mode and start up the engine generator.

 Depending on the distance, 14 to 16 gauge stranded wire 

should be used.  It is suggested that these wires be labeled S1 

JURXQGDQG6VWDUW

 The  terminal blocks are designed to 

use terminal lugs on all wires and the screws should be torqued 

to 9.6 in. lbs.

1RWH$Q\UHOD\FORVXUHFDQEHXVHGWRVWDUWDQGVWRSWKLV

JHQHUDWRU$VORQJDVWKHFRQWDFWVWD\VFORVHGWKHHQJLQH

JHQHUDWRUVHWZLOOFRQWLQXHWRUXQ2QFHWKHUHOD\LVRSHQHG

WKHXQLWZLOOVKXWGRZQDQGUHPDLQLQWKHVWDQGE\PRGHXQWLO

WKHUHPRWHVWDUWUHOD\LVFORVHGDJDLQ

B - ESTOP- & ESTOP+. 

Remote Emergency Stop terminals.  

These two terminals are shipped with a jumper installed. If your 

application requires the installation of a Remote Emergency 

Stop switch, remove the jumper and wire your switch to these 

terminals.  

This unit will not start and run without either the 

jumper installed or a remote N/C switch installed.

.

C. - Battery Charger Failure.  

Battery charger failure relay input 

from remote battery charger to DSE7310 controller. 

D - Remote Display Panel Interface Terminals.  

These 

interface terminals are prewired to allow for the connection of a 

remote display.  This display allows for the remote annunciation 

of alarms at a location such as a nurses station or a control 

room.  This display can used to meet the remote annunciation 

requirements of NFPA 110 standards. (

This feature meets the 

annunciation requirements in applications requiring NFPA110 

level one protection.)

DC Interconnections to the 

Automatic Transfer Switch

   *************

*****  WARNING  *****

    ************* 

%HVXUH(QJLQH*HQHUDWRULVLQWKH³2))´SRVLWLRQEHIRUH

you make any DC interconnections.

*******CAUTION******

1HYHUUXQWKH$&DQG'&ZLULQJLQWKHVDPHFRQGXLW

ASCO 185 UL SWITCH

<RXU'&FRQQHFWLRQSRLQWVLQWKH$6&2$76DUH

WHUPLQDOV³´DQG³RQWKHLQWHUIDFHWHUPLQDOEORFN

ASCO 300 UL SWITCH

Your DC connection points in the ASCO 300 ATS are terminals 

³´DQG³´'HSHQGLQJRQWKHVL]HRIWKHVZLWFKWKH\DUH

located in different locations.  

TB7

removable

terminal block

TB7–4, TB7–5, TB7–6

1 2 3 4 5 6 7 8 9

Figure 4. TB7 generator starting contact terminals.

Table A. Generator Start Connections

When the Utility fails

Terminals on Controller

contact closes

TB7–4 and TB7–5

contact opens

TB7–5 and TB7–6

TB7 Generator starting contact terminals

Содержание DR12I4-03

Страница 1: ...ed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Страница 2: ...R CHANGING AIR FILTER DRAINING WATER SEPARATOR CLEANING WATER SEPARATOR ADJUSTING THE GOVERNOR STORAGE RETURNING ENGINE TO SERVICE MAINTENANCE SCHEDULE TROUBLE SHOOTING TABLES 23 WIRING SIZE TABLE 24...

Страница 3: ...e explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a...

Страница 4: ...16 Hertz 60 60 60 60 ENGINE Model ISUZU 3CE1 Starting System 12 Volt Fuel ASTM D 975 1D OR 2D Oil Type See Lubrication section in this manual Oil Capacity 7 Quarts Cooling System 50 50 mix See engine...

Страница 5: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Страница 6: ...olts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE PERSONAL INJURY To prevent injury to persons or equipment observe the following guidelines when lifting the generator...

Страница 7: ...to a solid base The engine generator is mounted on channels which are attached with special shock mounts to the main frame This allows the engine generator free movement without affecting the base or...

Страница 8: ...potential for contact with people is controlled Exhaust can enter buildings through windows ventilation systems and other openings if proper precautions are not followed The exhaust must be isolated...

Страница 9: ...Remove watches rings and other metal objects 2 Use tools with insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 4 Always connect the bat...

Страница 10: ...recharge the battery before attempting to start the unit Boost jump starting this unit improperly will result in PERMANENT DAMAGE TO THE ENGINE CONTROL MODULE ECM BATTERY CHARGER BLOCK HEATER BATTERY...

Страница 11: ...to 200 in lbs D 120V GFCI CIRCUIT TERMINAL BLOCK These terminals are rated for 20 Amps and will handle wire sizes 4 AWG to 18AWG They should be torqued to 16 in lbs This circuit must be fed from a fus...

Страница 12: ...5 The ports are wired onto the back of the DSE7310 In order to finalize communication the program will need to be adjusted using the free DSE configuration software to enable the commutation Contact W...

Страница 13: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Страница 14: ...il and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life WINCO reco...

Страница 15: ...The small LED light next to it should come on Note There is no start delay in this mode of operation 2 Press and release the green START ENGINE button The DSE 7310 will send two signals to the engine...

Страница 16: ...start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the standby mode unless servicing...

Страница 17: ...be changed VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampening effect UFRO Under Frequency Roll Off Termina...

Страница 18: ...als on lubricant and filter changes may need to be shortened An oil quality testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust...

Страница 19: ...drained close the valve 5 Top off through the filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does...

Страница 20: ...aminants Then reinstall and tighten the drain plug or close the drain valve in the radiator Reinstall and tighten the engine block drain plug 5 Fill radiator and engine with engine coolant CLEANING RA...

Страница 21: ...4 Replace the element with a new one if the element is damaged excessively dirty or oily 5 Clean inside of the air cleaner cover 6 Reinstall the element into the air cleaner case 4 Note If there is a...

Страница 22: ...e leaving the fuel system shut off so the engine will not start for 15 seconds Then pause for 30 seconds Repeat the procedure until you have cranked the engine for a total of one minute This will circ...

Страница 23: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Страница 24: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Страница 25: ...725 127 620 02 6 20 48 3 7 8 9 2 35 6685 1 22 17 7 03 5 785 6 7 6 6 1 5 81 76 3 785 8 1 2 22 17 021 725 1 785 6 5 237 21 27 1 8 62 12 7 1250 26 9 9 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 7 2 5 3 83 7...

Страница 26: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Страница 27: ...27 OPM 145 D THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Страница 28: ...d liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer...

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