background image

19

OPM-145/D

MAINTENANCE

WARNING:  

PERSONAL INJURY/EQUIPMENT DAMAGE

Place controller in manual mode, e-stop applied first. If an 

auto start signal comes on during maintenance, it may 

result in injury, death and equipment damage. 

CHANGING THE OIL

WINCO pipes the oil change to the outside for convenient 

maintenance. 

WINCO recommends our 5W-30 fully synthetic heavy duty 

engine oil to give you maximum cold weather protection 

while maintaining excellent performance in warmer 

weather. We have partnered with a national lubrication oil 

manufacturer to give you access to Winco private branded 

premium oil available at comparable prices to conventional 

oils. See your dealer for additional information.

CAUTION: PERSONAL INJURY

Only change oil when the engine is not running and is at 

a low temperature in order to avoid the risk of burns.

  1. Remove one of the oil caps to vent the engine 

    crankcase and allow the oil to drain more easily.

   2. Place a drip pan or suitable container for catching the 

    oil . WINCO has supplied a valve on the skid frame to 

    hook a customer supplied 5/8” hose to conveniently 

    run the oil to the drip pan. 

  3. Drain the oil.

  4. Once the oil has fully drained, close the valve.

  5. Top-off through the filler port using lubricant oil 

    with the suitable oil table in the LUBRICATION section 

    of this manual. 

  6. Use the dip stick to ensure the level of oil does not 

    exceed the “MAX” limit.

  7. Insert the dipstick and close the lubricant oil cap.

dip stick

max

minimum

oil cap

filler port

  8. Dispose of oil in accordance to local codes. DO NOT 

    dispose or allow oil to seep into the ground or sewer 

    systems, doing so will cause environmental damage.

CHANGING OIL FILTER

The filter must be replaced when the lubricant oil is 

changed.

Only use filters with a filtering degree equal to the original 

filter. 

CAUTION: PERSONAL INJURY

Only change oil when the engine is not running and is at 

a low temperature in order to avoid the risk of burns.

  1. Use an oil filter wrench to unscrew and remove the oil 

    filter (2) and recover the gasket.

  2. Lightly coat the gasket on the new oil filter with engine 

  oil. 

  3. Install the new engine oil filter manually by turning 

    it clockwise until it contacts the mounting surface. 

    Tighten to 14 - 17 ft-lb or one additional turn using the 

    oil filter wrench.

  4. Warm up the engine by running it for 5 minutes and 

    check for any oil leaks. 

  5. Recheck the oil level using the dipstick. 

  6. Add engine oil to engine oil filler port as needed until 

    the level is between the maximum and minimum lines 

    shown on the dipstick.

Содержание DR12I4-03

Страница 1: ...ed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Страница 2: ...R CHANGING AIR FILTER DRAINING WATER SEPARATOR CLEANING WATER SEPARATOR ADJUSTING THE GOVERNOR STORAGE RETURNING ENGINE TO SERVICE MAINTENANCE SCHEDULE TROUBLE SHOOTING TABLES 23 WIRING SIZE TABLE 24...

Страница 3: ...e explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a...

Страница 4: ...16 Hertz 60 60 60 60 ENGINE Model ISUZU 3CE1 Starting System 12 Volt Fuel ASTM D 975 1D OR 2D Oil Type See Lubrication section in this manual Oil Capacity 7 Quarts Cooling System 50 50 mix See engine...

Страница 5: ...y records Several of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the mai...

Страница 6: ...olts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE PERSONAL INJURY To prevent injury to persons or equipment observe the following guidelines when lifting the generator...

Страница 7: ...to a solid base The engine generator is mounted on channels which are attached with special shock mounts to the main frame This allows the engine generator free movement without affecting the base or...

Страница 8: ...potential for contact with people is controlled Exhaust can enter buildings through windows ventilation systems and other openings if proper precautions are not followed The exhaust must be isolated...

Страница 9: ...Remove watches rings and other metal objects 2 Use tools with insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 4 Always connect the bat...

Страница 10: ...recharge the battery before attempting to start the unit Boost jump starting this unit improperly will result in PERMANENT DAMAGE TO THE ENGINE CONTROL MODULE ECM BATTERY CHARGER BLOCK HEATER BATTERY...

Страница 11: ...to 200 in lbs D 120V GFCI CIRCUIT TERMINAL BLOCK These terminals are rated for 20 Amps and will handle wire sizes 4 AWG to 18AWG They should be torqued to 16 in lbs This circuit must be fed from a fus...

Страница 12: ...5 The ports are wired onto the back of the DSE7310 In order to finalize communication the program will need to be adjusted using the free DSE configuration software to enable the commutation Contact W...

Страница 13: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Страница 14: ...il and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life WINCO reco...

Страница 15: ...The small LED light next to it should come on Note There is no start delay in this mode of operation 2 Press and release the green START ENGINE button The DSE 7310 will send two signals to the engine...

Страница 16: ...start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the standby mode unless servicing...

Страница 17: ...be changed VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampening effect UFRO Under Frequency Roll Off Termina...

Страница 18: ...als on lubricant and filter changes may need to be shortened An oil quality testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust...

Страница 19: ...drained close the valve 5 Top off through the filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does...

Страница 20: ...aminants Then reinstall and tighten the drain plug or close the drain valve in the radiator Reinstall and tighten the engine block drain plug 5 Fill radiator and engine with engine coolant CLEANING RA...

Страница 21: ...4 Replace the element with a new one if the element is damaged excessively dirty or oily 5 Clean inside of the air cleaner cover 6 Reinstall the element into the air cleaner case 4 Note If there is a...

Страница 22: ...e leaving the fuel system shut off so the engine will not start for 15 seconds Then pause for 30 seconds Repeat the procedure until you have cranked the engine for a total of one minute This will circ...

Страница 23: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Страница 24: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Страница 25: ...725 127 620 02 6 20 48 3 7 8 9 2 35 6685 1 22 17 7 03 5 785 6 7 6 6 1 5 81 76 3 785 8 1 2 22 17 021 725 1 785 6 5 237 21 27 1 8 62 12 7 1250 26 9 9 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 7 2 5 3 83 7...

Страница 26: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Страница 27: ...27 OPM 145 D THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS...

Страница 28: ...d liable for any special indirect consequential or liquidated damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer...

Отзывы: