Wilo Comfort-Vario COR-1***-GE Series Скачать руководство пользователя страница 40

English

22

WILO SE 11/2020

WARNING! Contaminated drinking water is a 
health hazard!
Flushing the pipes and system reduces the risk 
of the drinking water quality being impaired! 
The water must be replaced after a long system 
standstill!

Once the system has been delivered, install it in 
the intended installation location as soon as 
possible.
Always flush the system.
The installation of a T-connector on the consumer 
side of the system (if there is a diaphragm pressure 
vessel on the end pressure side, immediately 
downstream of it) upstream of the next shut-off 
device is recommended for the simple flushing of 
the system. Its branch, which is provided with a 
shut-off device, is used to drain into the waste 
water system during the flushing process and 
must be dimensioned for the maximum volume 
flow of the pump (Fig. 6a and 6b). If it is not 
possible to achieve free drainage, such as when 
connecting a hose, the requirements of 
DIN 1988 T5 must be observed.

7.2.4 Protection against dry running/low water level 

(accessories)

Fitting dry-running protection:

• In the event of a direct connection to the public 

water supply network: For SiBoost Smart 1 
HELIX VE…/MVISE... and COR-1 MVIE…GE type 
systems, a kit with a pressure sensor that 
monitors the input pressure and forwards it to 
the pump’s control device as a current signal is 
installed on the suction side. No additional 
accessories are necessary!
For COR-1 MHIE…GE and SiBoost Smart 1 HELIX 
VE…EM2 type systems, screw in the low-water 
protection device (WMS) on one of the 
connection ports provided for that purpose into 
the suction line (in the case of retrofitting) or on 
the drainage connection of the pump (HELIX VE) 
and seal it (Fig. 5a). Additionally use the WMS 
connection kit for CO-1... for this purpose. For 
MHIE pumps, the WMS kit is installed on the 
suction side as shown in the figure (Fig. 5b).
Establish the electrical connection in 
accordance with the installation and operating 
instructions for the pump and in accordance 
with the installation and operating instructions 
and circuit diagram for the control device.

• For COR/T-1 type systems, a float switch is 

installed in the tank as a low-water signal 
transmitter and completely wired to the pump’s 
frequency converter. No additional accessories 
are necessary!

• In the event of an indirect connection using 

a Wilo break tank, a float switch for level 
monitoring is provided as standard as a means of 
dry-running protection. Establish the electrical 
connection to the control device of the system 
in accordance with the installation and 
operating instructions and circuit diagram for 
the control device. Observe the installation and 
operating instructions of the break tank.

• In the event of an indirect connection, i.e. for 

operation with tanks provided by the customer: 
Install the float switch in the tank so that the 
“low water” switching signal is transmitted if the 
water level drops to approximately 100 mm 
above the draw-off connection. Establish the 
electrical connection in accordance with the 
installation and operating instructions for the 
pump and in accordance with the installation 
and operating instructions and circuit diagram 
for the control device.

• Alternative: You can use a level controller and 

install three submersible electrodes in the break 
tank. Arrange them as follows: 
Position the first electrode as an earth electrode 
just above the base of the tank (must always be 
submerged), for the lower switching level (low 
water).
Position the second electrode approximately 
100 mm above the draw-off connection. For the 
upper switching level (low water rescinded),
place the third electrode at least 150 mm above 
the lower electrode. 
Establish the electrical connection between the 
level control device and the frequency converter 
of the pump or control device in accordance 
with the installation and operating instructions 
and circuit diagram for the level control device 
and for the pump or control device.

7.2.5 Main switch (accessories)

A manually operated main switch (16) which 
is optionally part of the scope of delivery 
(for systems from the COR-1…GE-

HS

 and 

SiBoost Smart 1…

HS

 series) is used to connect 

and disconnect the electrical power supply for 
maintenance work on the pump or other 
components which need to be temporarily taken 
out of service.

7.2.6 Diaphragm pressure vessel (accessories)

For transportation and hygiene reasons, the 
(8-litre) diaphragm pressure vessel which is part 
of scope of delivery of the pressure-boosting 
system may be delivered unmounted as an 
accessories kit in the box (Fig. 9a and 9b-42). 
Install the diaphragm pressure vessel (9) on the 
throughflow fitting (10) prior to commissioning 
(Fig. 2a and 3).

Содержание Comfort-Vario COR-1***-GE Series

Страница 1: ...Wilo SiBoost Smart 1 Wilo Comfort Vario COR 1 GE Wilo Comfort Vario COR T 1 GE Pioneering for You 2 535 459 Ed 03 2020 11 Wilo en Installation and operating instructions...

Страница 2: ...Fig 1a 17 16 13 9 10 5 11 1 1 12 2 11 2 4 3 34 8 7 12 1 15 Fig 1b 16 13 9 10 5 11 1 1 12 2 6 11 2 4 3 34 8 7 12 1 15 17...

Страница 3: ...Fig 1c 16 13 9 10 5 11 1 1 4 14 3 34 8 7 12 1 15 17 Fig 1d 16 13 15 11 1 12 1 10 9 14 8 6 4 7 5 34 17 1 3...

Страница 4: ...Fig 1e 53 15 17 56 55 10 9 4 54 1 8 7 12 1 11 1 12 2 5 47 57 A 52 43 B A B 52 12 2...

Страница 5: ...Fig 1f 10 7 8 5 12 1 11 1 3 4 12 2 11 2 1 17 9 16 13 15 34 Fig 1g 17 9 10 7 5 12 1 11 1 8 16 13 3 4 12 2 11 2 1 15 34...

Страница 6: ...Fig 1h 17 9 10 7 5 12 1 11 1 8 16 13 3 4 1 12 2 15 11 2 34...

Страница 7: ...Fig 2a GND 4 20mA PIN3 IN OUT p I 0 16bar 4 20mA PIN1 9 10 19 18 11 1 12 1b 12 1a 12 1b PIN1 PIN1 PIN3 PIN3 12 1a 12 1b 12 1a...

Страница 8: ...Fig 2b GND 4 20mA PIN3 IN OUT p I 0 9bar 4 20mA PIN1 12 2b PIN1 PIN1 PIN3 PIN3 12 2a 12 2b 12 2a 14a 12 2b 12 2a 14 10 14 9 14 8 14 7 11 2 19 18...

Страница 9: ...Fig 3 9 10 C B A N2 Nitrogen OPEN CLOSED...

Страница 10: ...Fig 4...

Страница 11: ...Fig 5a 14a 14b 14 1 14 4 14 5 14 6 14 8 14 7 14 3 14 2 14 9 14 10...

Страница 12: ...Fig 1a Fig 5b 14 1 14 4 14 5 14 6 14 13 14 11 14 12 14 3 14 2...

Страница 13: ...Fig 5c 14 2 14 1 p 1 2 4 p 1 2 4 p 2 1 4 p 1 2 4 BN BU PS3 4xx PS3 Nxx BN BU BU BN BN BN BU BK BK p 1 3bar p 1 3bar p 1 0bar p 1 0bar BN BU BK BU 14 2a 14 2b...

Страница 14: ...Fig 6a 21 25 29 22 20 23 24 26 29 Fig 6b 21 28 27 25 20 23 24 26 29...

Страница 15: ...Fig 8 RB 31 BW 16 16 32 30 33 30 32 34 31 33...

Страница 16: ...Fig 9a x2 36 38 39 40 35 37 42 41...

Страница 17: ...Fig 9b x4 x6 2 35 41 36 37 40 38 39 42 34 35 x4 x4...

Страница 18: ...Fig 10a 49 50 47 45 43 48 46...

Страница 19: ...Fig 10b 52 53 A B 52 53 C D 52 A 53 C 52 B 53 D 49 49...

Страница 20: ...rain 52 Low water signal transmitter float switch A Tank full contact closed water not low B Tank empty contact open low water Core colours BN BROWN BU BLUE BK BLACK 53 Break tank COR T 54 Inspection...

Страница 21: ...a direct connection hydraulic diagram Fig 6b Example of an indirect connection hydraulic diagram 20 SiBoost Smart1 COR 1 system 21 Consumer connections upstream of the system 22 Diaphragm pressure ves...

Страница 22: ...vessel counter flanges vibration absorbers etc Fig 10a Break tank accessory example 43 Inlet with float valve accessory 45 Inspection opening 46 Overflow Ensure adequate drainage Provide siphon or va...

Страница 23: ...English Installation and operating instructions Wilo SiBoost Smart 1 Wilo Comfort Vario COR 1 GE Wilo Comfort Vario COR T 1 GE 5...

Страница 24: ...tup installation 21 7 1 Installation site 21 7 2 Installation 21 7 2 1 Foundation bearing surface 21 7 2 2 Hydraulic connection and pipes 21 7 2 3 Hygiene TrinkwV 2001 21 7 2 4 Protection against dry...

Страница 25: ...NING The user could suffer serious injuries Warning implies that serious injury to persons is probable if this information is disregarded CAUTION There is a risk of damaging the product system Caution...

Страница 26: ...instructions The limit values must not fall below or exceed those values specified in the catalogue data sheet 3 Transport and temporary storage The pressure boosting system is supplied on one or mor...

Страница 27: ...ode the materials used in the system either chemically or mechanically and that it does not contain any abrasive or long fibre constituents The COR 1 and SiBoost Smart 1 type automatically controlled...

Страница 28: ...series designation see attached pump documentation VE Pump design vertical electronic version 4 Rated flow rate of pump Q m3 h 10 Number of pump stages GE Basic unit i e without an additional control...

Страница 29: ...15 18 5 22 dB A tolerance 3dB A 66 68 70 70 70 71 71 72 72 78 78 81 81 Sound pressure level Pumps with glandless motors Rated power kW 1 1 2 0 dB A tolerance 3dB A 53 55 Nominal diameters Connection S...

Страница 30: ...eral description The system with its non self priming vertically Helix VE MVIE or MVISE or horizontally MHIE mounted high pressure multistage centrifugal pumpwith frequencyconverter issupplied withall...

Страница 31: ...ed frequency converter 15 with a shut off valve 7 and a connection pipe 5 installed on the discharge side There is an assembly which can be shut off with a pressure sensor 12 1 and pressure gauge 11 1...

Страница 32: ...reduces the switching frequency and stabilises the operating state of the system CAUTION Risk of damage To protect the mechanical seal and plain bearings do not allow the pumps to run dry Dry running...

Страница 33: ...menu item 1 0 0 0 The value for Qset is set manually via menu item 2 3 3 0 The value for the zero flow rate Pset Q 0 is set manually via menu item 2 3 4 0 See Section 6 3 2 for the settings In the p...

Страница 34: ...eak tank i e indirect connection Fig 6b it can be expedient to set the deactivation limit value Ps to 0 6 bar and the restart value Pr to 0 0 bar pressure value The use of an additional float switch t...

Страница 35: ...menus see also installation and operating instructions for the pump 6HWWLQJV LQ WKH RQVWDQW SUHVVXUH RSHUDWLQJ PRGH VZLWFK 2 LQ 23 5 7 21 SRVLWLRQ 6HWWLQJV LQ WKH 6SHHG VWDJH FRQWURO RSHUDWLQJ PRGH VZ...

Страница 36: ...w 1 0 0 0 rated volume flow Qset 2 3 3 0 and setpoint at zero flow Pset Q 0 2 3 4 0 have to be adjusted during commissioning Further information on the pump menu can be found in the attached installat...

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Страница 38: ...acteristic curve and the maximum volume flow of the system here 18 m h is used to determine the relative setpoint at zero flow here 87 5 which corresponds to a setpoint at zero flow of 4 4 bar 5 bar x...

Страница 39: ...t adjustable vibration absorbers as means of insulation against structure borne noise NOTICE Fortransportreasons the vibrationabsorbersmay not be installed upon delivery Before installing the system c...

Страница 40: ...r No additional accessories are necessary In the event of an indirect connection using a Wilo break tank a float switch for level monitoring is providedas standard as a means of dry running protection...

Страница 41: ...stem when the positive operating pressure is 1 1 times the permissible level dimensioning data is given in the data sheets characteristic curves of the system Securely drain off the outflowing water f...

Страница 42: ...displacement of the pipes fix the system tothefloor taking intoaccount suitablemeasures for reducing the structure borne noise The flexible connection pipes in the system must be accessible for inspe...

Страница 43: ...en break tank and pump the pump and the suction line must be filled via the opening in the venting screw use a funnel If a diaphragm pressure vessel optional or accessory is installed check that it is...

Страница 44: ...at the throughflow fitting and drain it Drain the system completely if necessary 9 Maintenance To guarantee maximum operational reliability at the lowest possible operating costs we recommend that th...

Страница 45: ...correct it if necessary Fuse defective Check fuses and replace if necessary Motor protection has triggered Check the default values against the pump andmotor data measure the current values and corre...

Страница 46: ...ir in the inlet Check and if necessary seal the piping and vent the pumps Air in the pump Vent the pump check the impermeability of the suction line and seal it if necessary Impellers clogged Check th...

Страница 47: ...seal or non return valve if necessary Non return valve clogged Check and remove the clogging or replace the non return valve if necessary Gate valve in the system closed or not sufficiently open Chec...

Страница 48: ...duct prevents damage to the environment and risks to personal health NOTICE Disposal in domestic waste is forbidden In the European Union this symbol can appear on the product the packaging or the acc...

Страница 49: ...are legally obliged to return all used batteries and rechargeable batteries For this purpose you can return used batteries and rechargeable batteries free of charge at municipal collection points or...

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Страница 52: ...Pioneering for You WILO SE Nortkirchenstra e 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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