Wilo Comfort-Vario COR-1***-GE Series Скачать руководство пользователя страница 30

English

12

WILO SE 11/2020

5.3 Scope of delivery

• pressure-boosting system
• box with accessories/accessories kit/add-on parts 

(Fig. 9a and 9b, item 42), if applicable

• installation and operating instructions for the 

pressure-boosting system,

• installation and operating instructions for the 

pump,

• factory test report,
• installation and operating instructions for the 

control device, if applicable,

• installation plan, if applicable,
• electrical circuit diagram, if applicable,
• installation and operating instructions for the 

frequency converter, if applicable,

• supplementary sheet with the factory settings for 

the frequency converter, if applicable,

• installation and operating instructions for the 

signal transmitter, if applicable,

• spare parts list, if applicable.

5.4 Accessories

Accessories must be ordered separately as 
required. The accessories from the Wilo range 
include the following:

• open break tank (example Fig. 10a),
• larger diaphragm pressure vessel (on the suction 

or discharge side),

• safety valve,
• dry-running protection:

• protection against low water level (WMS) 

(Fig. 5a to 5c), in inlet mode (at least 1.0 bar) for 
COR-1 MHIE (Fig. 5b) and SiBoost Smart 1…EM2 
(Fig. 5a) systems (is supplied fitted to the 
pressure-boosting system if part of the order).
For SiBoost Smart 1 HELIX VE…/COR-1 MVIE… 
systems: a supply pressure sensor is fitted on 
the suction side as standard, functioning as a 
low-water cut-out switchgear during operation 
with supply pressure (Fig. 2b).
For COR/T-1… systems: a float switch that 
switches the pump off when there is a water 
shortage (Fig. 1e, item 52) and a pressure sensor 
on the suction side (Fig. 1e, item 12-2) that 
switches the pump back on when the supply 
pressure reaches at least 0.3 bar, are installed in 
the break tank as standard.

• float switch,
• low-water electrodes with level relay,
• electrodes for tank operation (special 

accessories on request),

• main switch (Fig. 1a to 1h; Fig. 16),
• flexible connection pipes (Fig. 8-31),
• compensators (Fig. 8-30),
• threaded flanges,
• sound-insulating unit casing (special accessories 

on request).

6 Description of the product and accessories

6.1 General description

The system with its non-self-priming, vertically 
(Helix VE, MVIE or MVISE) or horizontally (MHIE) 
mounted high-pressure multistage centrifugal 
pump with frequency converter is supplied with all 
pipework installed as a compact unit ready for 
connection. Only establish connections for the 
inlet and pressure pipe as well as the electrical 
mains connection. Systems from the SiBoost 
Smart 1... and COR-1... series (examples Fig. 1a to 
1d and 1f to 1h) are mounted on a galvanised steel 
base frame (3) with vibration absorbers (34).
Systems from series COR/T-1 (Fig. 1e) are 
mounted on a plastic baseplate together with a 
plastic break tank.
The supplied accessories ordered separately must 
be installed.

The SiBoost Smart 1... and COR-1... systems can 
be connected to the water supply network either 
directly (diagram in Fig. 6a) or indirectly (diagram 
in Fig. 6b). When supplied with a self-priming 
pump (special version), the system may be 
connected to the public water supply network 
only indirectly (system separation by a non-
pressurised break tank). Information on the pump 
type used can be found in the attached 
installation and operating instructions for the 
pump.
COR/T-1… type systems are intended for indirect 
connection to the public water supply network by 
means of the integrated break tank with level-
dependent replenishment and system separation 
(similar to diagram in Fig. 6b).
Observe the relevant, applicable regulations and 
standards when using the system for drinking 
water supply and/or fire extinguishing supply. 

The systems must be operated and maintained 
in accordance with the relevant provisions (in 
Germany according to DIN 1988 (DVGW)) so that 
the operational reliability of the water supply is 
permanently guaranteed and neither the public 
water supply nor other consumption 
installations are detrimentally affected. 

The 

applicable standards and directives (see Section 4 
“Intended use”) on the connection and 
connection type to public water supply networks 
must be observed. They may be supplemented by 

regulations of the water supply companies 
(WVU) or the responsible fire protection 
authority

. The local conditions (e.g. a supply 

pressure that is too high or fluctuating 
considerably and which might require the 
installation of a pressure reducer) must also be 
observed.

Содержание Comfort-Vario COR-1***-GE Series

Страница 1: ...Wilo SiBoost Smart 1 Wilo Comfort Vario COR 1 GE Wilo Comfort Vario COR T 1 GE Pioneering for You 2 535 459 Ed 03 2020 11 Wilo en Installation and operating instructions...

Страница 2: ...Fig 1a 17 16 13 9 10 5 11 1 1 12 2 11 2 4 3 34 8 7 12 1 15 Fig 1b 16 13 9 10 5 11 1 1 12 2 6 11 2 4 3 34 8 7 12 1 15 17...

Страница 3: ...Fig 1c 16 13 9 10 5 11 1 1 4 14 3 34 8 7 12 1 15 17 Fig 1d 16 13 15 11 1 12 1 10 9 14 8 6 4 7 5 34 17 1 3...

Страница 4: ...Fig 1e 53 15 17 56 55 10 9 4 54 1 8 7 12 1 11 1 12 2 5 47 57 A 52 43 B A B 52 12 2...

Страница 5: ...Fig 1f 10 7 8 5 12 1 11 1 3 4 12 2 11 2 1 17 9 16 13 15 34 Fig 1g 17 9 10 7 5 12 1 11 1 8 16 13 3 4 12 2 11 2 1 15 34...

Страница 6: ...Fig 1h 17 9 10 7 5 12 1 11 1 8 16 13 3 4 1 12 2 15 11 2 34...

Страница 7: ...Fig 2a GND 4 20mA PIN3 IN OUT p I 0 16bar 4 20mA PIN1 9 10 19 18 11 1 12 1b 12 1a 12 1b PIN1 PIN1 PIN3 PIN3 12 1a 12 1b 12 1a...

Страница 8: ...Fig 2b GND 4 20mA PIN3 IN OUT p I 0 9bar 4 20mA PIN1 12 2b PIN1 PIN1 PIN3 PIN3 12 2a 12 2b 12 2a 14a 12 2b 12 2a 14 10 14 9 14 8 14 7 11 2 19 18...

Страница 9: ...Fig 3 9 10 C B A N2 Nitrogen OPEN CLOSED...

Страница 10: ...Fig 4...

Страница 11: ...Fig 5a 14a 14b 14 1 14 4 14 5 14 6 14 8 14 7 14 3 14 2 14 9 14 10...

Страница 12: ...Fig 1a Fig 5b 14 1 14 4 14 5 14 6 14 13 14 11 14 12 14 3 14 2...

Страница 13: ...Fig 5c 14 2 14 1 p 1 2 4 p 1 2 4 p 2 1 4 p 1 2 4 BN BU PS3 4xx PS3 Nxx BN BU BU BN BN BN BU BK BK p 1 3bar p 1 3bar p 1 0bar p 1 0bar BN BU BK BU 14 2a 14 2b...

Страница 14: ...Fig 6a 21 25 29 22 20 23 24 26 29 Fig 6b 21 28 27 25 20 23 24 26 29...

Страница 15: ...Fig 8 RB 31 BW 16 16 32 30 33 30 32 34 31 33...

Страница 16: ...Fig 9a x2 36 38 39 40 35 37 42 41...

Страница 17: ...Fig 9b x4 x6 2 35 41 36 37 40 38 39 42 34 35 x4 x4...

Страница 18: ...Fig 10a 49 50 47 45 43 48 46...

Страница 19: ...Fig 10b 52 53 A B 52 53 C D 52 A 53 C 52 B 53 D 49 49...

Страница 20: ...rain 52 Low water signal transmitter float switch A Tank full contact closed water not low B Tank empty contact open low water Core colours BN BROWN BU BLUE BK BLACK 53 Break tank COR T 54 Inspection...

Страница 21: ...a direct connection hydraulic diagram Fig 6b Example of an indirect connection hydraulic diagram 20 SiBoost Smart1 COR 1 system 21 Consumer connections upstream of the system 22 Diaphragm pressure ves...

Страница 22: ...vessel counter flanges vibration absorbers etc Fig 10a Break tank accessory example 43 Inlet with float valve accessory 45 Inspection opening 46 Overflow Ensure adequate drainage Provide siphon or va...

Страница 23: ...English Installation and operating instructions Wilo SiBoost Smart 1 Wilo Comfort Vario COR 1 GE Wilo Comfort Vario COR T 1 GE 5...

Страница 24: ...tup installation 21 7 1 Installation site 21 7 2 Installation 21 7 2 1 Foundation bearing surface 21 7 2 2 Hydraulic connection and pipes 21 7 2 3 Hygiene TrinkwV 2001 21 7 2 4 Protection against dry...

Страница 25: ...NING The user could suffer serious injuries Warning implies that serious injury to persons is probable if this information is disregarded CAUTION There is a risk of damaging the product system Caution...

Страница 26: ...instructions The limit values must not fall below or exceed those values specified in the catalogue data sheet 3 Transport and temporary storage The pressure boosting system is supplied on one or mor...

Страница 27: ...ode the materials used in the system either chemically or mechanically and that it does not contain any abrasive or long fibre constituents The COR 1 and SiBoost Smart 1 type automatically controlled...

Страница 28: ...series designation see attached pump documentation VE Pump design vertical electronic version 4 Rated flow rate of pump Q m3 h 10 Number of pump stages GE Basic unit i e without an additional control...

Страница 29: ...15 18 5 22 dB A tolerance 3dB A 66 68 70 70 70 71 71 72 72 78 78 81 81 Sound pressure level Pumps with glandless motors Rated power kW 1 1 2 0 dB A tolerance 3dB A 53 55 Nominal diameters Connection S...

Страница 30: ...eral description The system with its non self priming vertically Helix VE MVIE or MVISE or horizontally MHIE mounted high pressure multistage centrifugal pumpwith frequencyconverter issupplied withall...

Страница 31: ...ed frequency converter 15 with a shut off valve 7 and a connection pipe 5 installed on the discharge side There is an assembly which can be shut off with a pressure sensor 12 1 and pressure gauge 11 1...

Страница 32: ...reduces the switching frequency and stabilises the operating state of the system CAUTION Risk of damage To protect the mechanical seal and plain bearings do not allow the pumps to run dry Dry running...

Страница 33: ...menu item 1 0 0 0 The value for Qset is set manually via menu item 2 3 3 0 The value for the zero flow rate Pset Q 0 is set manually via menu item 2 3 4 0 See Section 6 3 2 for the settings In the p...

Страница 34: ...eak tank i e indirect connection Fig 6b it can be expedient to set the deactivation limit value Ps to 0 6 bar and the restart value Pr to 0 0 bar pressure value The use of an additional float switch t...

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Страница 36: ...w 1 0 0 0 rated volume flow Qset 2 3 3 0 and setpoint at zero flow Pset Q 0 2 3 4 0 have to be adjusted during commissioning Further information on the pump menu can be found in the attached installat...

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Страница 38: ...acteristic curve and the maximum volume flow of the system here 18 m h is used to determine the relative setpoint at zero flow here 87 5 which corresponds to a setpoint at zero flow of 4 4 bar 5 bar x...

Страница 39: ...t adjustable vibration absorbers as means of insulation against structure borne noise NOTICE Fortransportreasons the vibrationabsorbersmay not be installed upon delivery Before installing the system c...

Страница 40: ...r No additional accessories are necessary In the event of an indirect connection using a Wilo break tank a float switch for level monitoring is providedas standard as a means of dry running protection...

Страница 41: ...stem when the positive operating pressure is 1 1 times the permissible level dimensioning data is given in the data sheets characteristic curves of the system Securely drain off the outflowing water f...

Страница 42: ...displacement of the pipes fix the system tothefloor taking intoaccount suitablemeasures for reducing the structure borne noise The flexible connection pipes in the system must be accessible for inspe...

Страница 43: ...en break tank and pump the pump and the suction line must be filled via the opening in the venting screw use a funnel If a diaphragm pressure vessel optional or accessory is installed check that it is...

Страница 44: ...at the throughflow fitting and drain it Drain the system completely if necessary 9 Maintenance To guarantee maximum operational reliability at the lowest possible operating costs we recommend that th...

Страница 45: ...correct it if necessary Fuse defective Check fuses and replace if necessary Motor protection has triggered Check the default values against the pump andmotor data measure the current values and corre...

Страница 46: ...ir in the inlet Check and if necessary seal the piping and vent the pumps Air in the pump Vent the pump check the impermeability of the suction line and seal it if necessary Impellers clogged Check th...

Страница 47: ...seal or non return valve if necessary Non return valve clogged Check and remove the clogging or replace the non return valve if necessary Gate valve in the system closed or not sufficiently open Chec...

Страница 48: ...duct prevents damage to the environment and risks to personal health NOTICE Disposal in domestic waste is forbidden In the European Union this symbol can appear on the product the packaging or the acc...

Страница 49: ...are legally obliged to return all used batteries and rechargeable batteries For this purpose you can return used batteries and rechargeable batteries free of charge at municipal collection points or...

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Страница 52: ...Pioneering for You WILO SE Nortkirchenstra e 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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