Willys CJ-2A Скачать руководство пользователя страница 34

required or provided with this governor, however this slack or lost motion is provided to cushion any slight irregularities in 
governor control. 

MAINTENANCE

 

Change the oil in the governor at each engine oil change, using the same grade oil used in the engine. Fill it to the level plug 
opening slowly – do not overfill. Should any trouble occur which requires disassembly, consult your Willys-Overland Dealer. 

POWER TAKE-OFF WITH SHAFT AND BELT PULLEY

 

The complete power take-off consists of three assemblies; the shift unit (mounted on the transfer case), the shaft drive 
assembly and the pulley drive assembly (mounted at the rear of the vehicle). The rear units are driven through the shaft 
assembly by a propeller shaft and two universal joints. 
The assembly, mounted at the rear of the vehicle, is designed to drive trailed equipment or operate belt driven machines. The 
shaft and pulley speeds conform to SAE standards and are obtained at the maximum torque speed of the engine. For 
information covering the power take-off shaft and pulley speeds, see the chart on the “

Power Take-Off and Vehicle Speeds

” 

page. 

FRONT UNIT OR SHIFT ASSEMBLY

 

This assembly, attached to the rear of the transfer case and operated from the transmission main shaft, provides a gear shift for 
control of the power take-off. The shift assembly is lubricated from the transfer case and no attention is required other than the 
regular lubrication of the transfer case. 
Keep the attaching screws tight at all times. Always disengage the clutch when shifting the gear. When using the belt drive, do 
not attempt the shift until the machine being driven has “coasted” to a stop. 

1. Fork and Rod 
2. Ball 
3. Lever 
4. Nut 
5. Spring 
6. Button and Spring 
7.Trunnion and Ball 8. Cup 
9. Bearing 
10. Snap Ring 
11. Plate 
12. Gasket 
13. Retainer 
14. Gasket 15. Gear 
16. Oil Seal 
17. Oil Seal 
18. Oil Seal 
19. Gear and Shaft 
20. Cup 
21. Cone and Ro

ller 22. Shims 
23. Spacer 
24. Shims 
25. Shims 
26. Pinion 
27. Cone and Roller 
28. Cup 29. Shaft 
30. Gasket 
31. Shims 
32. Gasket 
33. Gear 
34. Shaft 
35. Gasket 36. Washer 
37. Oil Seal 
38. Ball Bearing 
39. Gear and Shaft 
40. Spacer 
41. Gasket 
42.Sleeve

PROPELLER SHAFT AND UNIVERSAL JOINTS

 

The power take-off propeller shaft is tubular and has two universal joints. The joints are enclosed by housings and boots, 
which contain the lubricant. The torque capacity of the propeller shaft is far greater than that developed by the engine and as 
there is very little flexing of the joints, this unit will require no attention for the life of the vehicle under normal use other than 
an inspection at each regular vehicle inspection, to guard against loose companion flange attaching screws or leakage of 
lubricant at the boots. Should the power take-off be used often for continuous operation, disassemble the joints and repack 
them with lubricant once each year. 

POWER TAKE-OFF SHAFT DRIVE

 

The six-splined 1 3/8” power take-off shaft provides a power output to operate trailed equipment. 
Always use four wheel drive when towing power driven equipment. Selection of the most satisfactory governed engine speed, 
as well as transmission and transfer case gear shift positions will depend upon the soil conditions and the power required to 
pull the trailed equipment; also when operating agricultural machines, upon ground and machine speed requirements and crop 
conditions. 
When towing power driven farm machines, under average conditions, the most satisfactory operation will be secured by using 
either No. 5 or No. 6 governor position with both the transmission and transfer case gears in the low range position. This 
engine speed and gear combination provides a ground speed of from 4 to 4 ½ miles per hour and a power output shaft speed of 
535 to 600 rpm. Under extremely heavy crop conditions it may be found that the machine being operated cannot handle the 
volume of the crop which is cut at this ground speed. To handle the crop, it is necessary to reduce the ground speed without 
changing the power output shaft speed. This is accomplished by interchanging gears No. 33 and No. 15 as shown in Fig. 35. 
These two gears form a drive ratio within the power output unit of either 20 to 24 (5 to 6) or 24 to 20 (6 to 5). The original 
factory assembly is made to provide a ratio of 20 to 24 – the 20-tooth gear assembled on the input shaft and the 24-tooth gear 
on the output shaft as shown in Fig. 35. 
To interchange the gears, first remove the power take-off assembly from the vehicle and drain the lubricant from the housing. 
Remove the bearing retaining plate No. 11, Fig. 35. Bend back the lips of the nut locking washer and remove the bearing 
retaining nut. The cover may then be removed with the bearing assembly. Use care not to lose the shims which are placed 
between the gear hub and the bearing cone. The gear may be slipped from the shaft through the cover opening. 

Содержание CJ-2A

Страница 1: ...Your Operation and Care Manual Universal Jeep Model CJ 2A...

Страница 2: ...y in which their vehicle was originally purchased particularly when credit for old parts cannot be established to the satisfaction of the Dealer In this connection a forwarding address should be given...

Страница 3: ...Axle pints 2 1 2 US 2 Imp Differential Rear Axle pints 2 3 4 US 2 1 4 Imp Oil Bath Air Cleaners pints 1 1 4 US 1 Imp Brake System Fluid pints 3 4 US 5 8 Imp Location of Serial Number Plate on outside...

Страница 4: ...let closes 50 degrees after bottom centre Exhaust opens 47 degrees before bottom centre Exhaust closes 12 degrees after top centre Spark Setting Spark set top centre with automatic spark controls at r...

Страница 5: ...lubricated our Warranty is null and void Be sure to have your Willys Overland Dealer inspect your vehicle at the end of 1000 miles or equivalent usage and every 2500 miles thereafter SPECIAL PRECAUTIO...

Страница 6: ...rn is operated by pressing the button located at the top center of the steering wheel The instrument panel light switch is located along the lower edge of the instrument panel to the left of the steer...

Страница 7: ...position see Fig 3 Note that the front axle and transfer case shift levers are not used when the vehicle is driven on the highway in rear wheel drive Depress the foot accelerator pedal gradually and a...

Страница 8: ...nect and disconnect the power to the front axle The right lever No 19 is used to shift the transfer case gears to secure either High direct drive or a very low gear ratio for heavy pulling requirement...

Страница 9: ...gasoline 7 Park your car in the shade if possible hot sun evaporates gasoline 8 Don t drive your tires with less than the proper amount of air pressure Under inflated tires mean more road friction mo...

Страница 10: ...rt to circulate which may have accumulated in the bottom of the oil pan because the oil is drawn horizontally from near the top surface An oil pressure gauge is mounted in the instrument panel which i...

Страница 11: ...ubricate with a good quality light graphite grease UNIVERSAL JOINTS PROPELLER SHAFT Every 1000 miles lubricate the propeller shaft universal joints and the slip joints with a good quality lubricant Lu...

Страница 12: ...Clean the fuel pump filter screen and check fuel line connections Remove ventilator valve Fig 12 and clean Start the engine and allow it to run until thoroughly warm then set the carburetor idle screw...

Страница 13: ...distributor rotor arm points to No 1 terminal in the distributor cap and the distributor points just start to break To advance the timing turn the distributor in a clockwise direction to retard it tu...

Страница 14: ...ributor cap Hold this wire about one eighth of an inch from a clean unpainted surface of the engine then open and close the breaker points with the finger giving them a short snappy break A fat flame...

Страница 15: ...d carefully note the position of the rotor to allow reinstallation without disturbing the ignition timing When the pump is installed use care that the driving key on the end of the distributor shaft i...

Страница 16: ...see Fgi 12 clean air flows from the air cleaner through the short connecting tube to the oil filler tube and then through the crankcase and valve compartment to the intake manifold Any vapours in the...

Страница 17: ...oper Maintenance The distributor cap should be kept clean for efficient operation It should be inspected periodically for cracks carbon runners evidence of arcing and badly corroded high tension termi...

Страница 18: ...justment proceed asa follows Make sure that the choke is in a fully open position Close the idle adjustment by turning it to the right or in against the seat then open it one and one quarter turns Sta...

Страница 19: ...DIATOR ASSEMBLY The radiator is designed to cool the water under all operating conditions however the core must be kept free from corrosion and scale and the air passages free of chaff dust and mud At...

Страница 20: ...assembly with a special high melting point grease so requires no lubrication FAN BELT The fan and generator are driven by a V type belt The drive is on the sides of the belt therefore it is not necess...

Страница 21: ...l as the posts to insure proper contact Clean and tighten the grounded connection on the frame Clean and tighten the engine ground cable located on the right hand side of the engine Fig 10 This connec...

Страница 22: ...the screen with the vehicle The screen should also have two black vertical lines one on each side of the centre line at a distance equal to the lamp centres Place the vehicle on the floor with the tir...

Страница 23: ...Shaft Bearing 3 Flywheel Ring Gear 4 Clutch Facings 5 Clutch Pressure Plate 6 Clutch Pressure Plate Bracket 7 Clutch Release Bearing 8 Clutch Release Bearing Spring 9 Transmission Main Drive Gear Bea...

Страница 24: ...Willys Overland Dealer IMPORTANT Check the units at each lubrication to guard against lubricant leakage For economy the capacity is small change the lubricant in accordance with instructions in GENERA...

Страница 25: ...ows placing the front propeller shaft along the right side of the engine oil pan without reducing the road clearance under the engine The axle is of the full floating type and the axle shafts can be r...

Страница 26: ...nion Bearing Oil Slinger 20 Drive Pinion Bearing Cone and Roller Front 21 Drive Pinion Bearing Cup Front 22 Drive Pinion Bearing Cup Rear 23 Drive Pinion Bearing Cone and Rollers Rear 24 Differential...

Страница 27: ...ragging due to expansion of the hydraulic liquid Jack up the wheels to clear the floor Adjustment is made by relocating the brake shoe eccentrics Fig 28 Loosen the lock nut for the forward brake shoe...

Страница 28: ...g Column Oil Hole Cover 7 Horn Wire Contact Brush Assembly 8 Steering Wheel 9 Steering Column Bearing Spring 10 Steering Column Bearing Spring 11 Steering Column Bearing Assembly 12 Steering Column Be...

Страница 29: ...nt as a spare To remove a tire from a drop centre rim first deflate completely and then force the tire away from the rim throughout the entire circumference until the bead falls into the centre of the...

Страница 30: ...e solutions available are alcohol and ethylene glycol The distillation or evaporating point of alcohol solution is approximately 170 Fahrenheit The operating temperatures of the Jeep when used as a fa...

Страница 31: ...tributor breaker points dirty or pitted ENGINE MISSES AT ALL SPEEDS Faulty wiring Fouled spark plugs The spark plugs should be short circuited one after another by touching a hammer or wood handle scr...

Страница 32: ...RETOR This usually indicates a too lean mixture Dirt in carburetor Fuel pump strainer dirty see FUEL SYSTEM Water in fuel Air leak at intake manifold connections Incorrect ignition timing Incorrect va...

Страница 33: ...ecessary to prevent surging of the governor when the engine is placed under load After checking reconnect and leave it there Set the dash hand throttle in the fully open position and leave it there Al...

Страница 34: ...orque capacity of the propeller shaft is far greater than that developed by the engine and as there is very little flexing of the joints this unit will require no attention for the life of the vehicle...

Страница 35: ...ehicle Speeds page is provided as a guide in selecting the correct control positions to secure the recommended speed CAUTION When the belt drive is used ground the vehicle with a bar or piece of chain...

Страница 36: ...er 10 Capstan Shaft Bushing Upper 11 Capstan Shaft Bushing Lower 12 Filler Plug 13 Worm Shaft Oil Seal 14 Worm Shaft Needle Bearing 15 Worm and Gear Set 16 Worm Shaft Ball Bearing 17 Bearing Retainer...

Страница 37: ...ide enough to allow easy turns may save some time Next plow the headlands around the field Plow the ground out toward the edge next time the field should be plowed in toward the centre If it is decide...

Страница 38: ...2166 2166 16 19 39 33 1114 1114 5 78 14 05 2011 2011 10 43 25 36 3120 3120 16 19 39 33 2600 Pulley Speeds R P M 8 Pulley Power Take Off Gear Ratios 20 24 RATIO 24 20 RATIO Transmission Gear In Transm...

Страница 39: ...hangeable If in doubt as to the parts needed take the broken parts to your dealer or send them to the factory by prepaid express Write your name and address plainly on the package so that it can be id...

Страница 40: ...e white lead or heavy solidified oil Power Take Off and Belt Pulley Housings Nos 16 17 Check the lubricant level each time the vehicle is lubricated Should the units be used frequently change the lubr...

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