Willys CJ-2A Скачать руководство пользователя страница 25

1. Cap, Wheel Hub -- Left or Right 
2. Cap Screw 
3. Shim Pack, Adjusting, Front Axle Universal 
Joint 
4. Cone and Rollers, Wheel Bearings 
5. Spindle, Front Wheel 
6. Brake Drum 
7. Brake Cylinder Assembly -- Front 
8. Plate, Backing, Front and Rear Brake 
Assembly 
9. Cup, King Pin Bearing 
10. Nut 
11. Pin, King 
12. Cone and Rollers, King Pin Bearings

13. Oil Seal, Steering Knuckle, Assembly 
14. Universal Joint Assembly, Front Axle 
15. Bushing, Axle Shaft, Front 
16. Shim Pack, Adjusting, King Pin Bearing -- Top 
or Bottom 
17. Pin, Lock, King Pin 
18. Pin, Brake Shoe Anchor 
19. Brake Shoe and Lining -- Front 
20. Oil Seal Assembly, Hub 
21. Wheel Hub Bolt Nut -- L.H. and R.H. Thread 
22. Cup, Wheel Bearing -- Inner or Outer -- Front 
and Rear 
23. Nut, Axle Shaft

1. Hypoid Bevel Drive Gear and Pinion Set 
(Matched) 
2. Drive Pinion Oil Seal 
3. Universal Joint End Yoke Assembly 
4. Drive Pinion Nut 
5. Pinion Shaft Bearing Cone and Rollers (Outer) 
6. Pinion Shaft Bearing Cup 
7. Pinion Bearing Adjusting Shims (Front and 
Rear) 
8. Drive Pinion Bearing Cone and Rollers (Rear) 
9. Drive Pinion Bearing Cup (Rear) 
10. Differential Bevel Pinion Mate Shaft Lock Pin 
11. Differential Adjusting Shims 
12. Differential Bearing Cone and Rollers. 
13. Differential Bearing Cup

14. Oil Seal Differential End 
15. Axle Shaft (Left) 
16. Gear Cover Screw Lockwasher 
17. Gear Cover Screw 
18. Differential Bevel Side Gear 
19. Differential Pinion Mate 
20. Differential Bevel Pinion Mate Shaft 
21. Gear Carrier Cover 
22. Differential Case 
23. Gear Carrier Cover Gasket 
24. Axle Shaft (Right) 
25. Hypoid Bevel Drive Gear Screw 
26. Drive Gear Screw Locking Strap

The differential is mounted in a housing similar to that used in the rear axle, except that the drive pinion shaft is toward the rear 
of the front and to the right of the centre of the axle. This design allows placing the front propeller shaft along the right side of 
the engine oil pan without reducing the road clearance under the engine. The axle is of the full floating type and the axle shafts 
can be removed without dismantling the steering knuckles. 
Once each year have your Willys-Overland Dealer remove the front axle universal joint and shaft assemblies to thoroughly 
wash out the steering knuckle housings and check the shim adjustment of the universal joints. After checking, the universal 
joint housings must be refilled with good quality lubricant as specified in the LUBRICATION section. 
The lubricant is retained in the steering knuckle housings by felt oil seals mounted in twin retainers attached to the inner face 
of the housings, Fig. 5 in the GETTING STARTED section. These seals also prevent dirt and grit entering the housings. 
Inspect the seals regularly and replace them promptly if damaged. 
Keep the spring loaded air vent or breather, mounted in the center housing cover, free of dirt at all times. 

REAR AXLE

 

The rear axle is the semi-floating type, Fig. 27. End float of the axle shafts is adjusted by the shims placed between the brake 
backing plate and the axle flange. 
To remove a shaft for reshimming or replacement, first remove the hub cap and bend back the tongues on the shaft lock nut. 
Use a wheel puller to remove the wheel hub. Remove the bolts holding the brake dust shield, the grease and bearing retainer 
and the brake assembly. Also remove the shield and retainer. Pull out the shaft, using care not to lose the bearing adjustment 
shims. Should the end of a broken shaft be inside the axle housing tube, the broken end can usually be removed by making a 
loop in a piece of wire and working the loop over the end of the shaft using the wire to pull it from the housing. When the shaft 
is replaced, adjust the bearing with the shims to allow proper end play of the shaft. See “Rear Wheel Bearings” in the 
SUSPENSION section.

Содержание CJ-2A

Страница 1: ...Your Operation and Care Manual Universal Jeep Model CJ 2A...

Страница 2: ...y in which their vehicle was originally purchased particularly when credit for old parts cannot be established to the satisfaction of the Dealer In this connection a forwarding address should be given...

Страница 3: ...Axle pints 2 1 2 US 2 Imp Differential Rear Axle pints 2 3 4 US 2 1 4 Imp Oil Bath Air Cleaners pints 1 1 4 US 1 Imp Brake System Fluid pints 3 4 US 5 8 Imp Location of Serial Number Plate on outside...

Страница 4: ...let closes 50 degrees after bottom centre Exhaust opens 47 degrees before bottom centre Exhaust closes 12 degrees after top centre Spark Setting Spark set top centre with automatic spark controls at r...

Страница 5: ...lubricated our Warranty is null and void Be sure to have your Willys Overland Dealer inspect your vehicle at the end of 1000 miles or equivalent usage and every 2500 miles thereafter SPECIAL PRECAUTIO...

Страница 6: ...rn is operated by pressing the button located at the top center of the steering wheel The instrument panel light switch is located along the lower edge of the instrument panel to the left of the steer...

Страница 7: ...position see Fig 3 Note that the front axle and transfer case shift levers are not used when the vehicle is driven on the highway in rear wheel drive Depress the foot accelerator pedal gradually and a...

Страница 8: ...nect and disconnect the power to the front axle The right lever No 19 is used to shift the transfer case gears to secure either High direct drive or a very low gear ratio for heavy pulling requirement...

Страница 9: ...gasoline 7 Park your car in the shade if possible hot sun evaporates gasoline 8 Don t drive your tires with less than the proper amount of air pressure Under inflated tires mean more road friction mo...

Страница 10: ...rt to circulate which may have accumulated in the bottom of the oil pan because the oil is drawn horizontally from near the top surface An oil pressure gauge is mounted in the instrument panel which i...

Страница 11: ...ubricate with a good quality light graphite grease UNIVERSAL JOINTS PROPELLER SHAFT Every 1000 miles lubricate the propeller shaft universal joints and the slip joints with a good quality lubricant Lu...

Страница 12: ...Clean the fuel pump filter screen and check fuel line connections Remove ventilator valve Fig 12 and clean Start the engine and allow it to run until thoroughly warm then set the carburetor idle screw...

Страница 13: ...distributor rotor arm points to No 1 terminal in the distributor cap and the distributor points just start to break To advance the timing turn the distributor in a clockwise direction to retard it tu...

Страница 14: ...ributor cap Hold this wire about one eighth of an inch from a clean unpainted surface of the engine then open and close the breaker points with the finger giving them a short snappy break A fat flame...

Страница 15: ...d carefully note the position of the rotor to allow reinstallation without disturbing the ignition timing When the pump is installed use care that the driving key on the end of the distributor shaft i...

Страница 16: ...see Fgi 12 clean air flows from the air cleaner through the short connecting tube to the oil filler tube and then through the crankcase and valve compartment to the intake manifold Any vapours in the...

Страница 17: ...oper Maintenance The distributor cap should be kept clean for efficient operation It should be inspected periodically for cracks carbon runners evidence of arcing and badly corroded high tension termi...

Страница 18: ...justment proceed asa follows Make sure that the choke is in a fully open position Close the idle adjustment by turning it to the right or in against the seat then open it one and one quarter turns Sta...

Страница 19: ...DIATOR ASSEMBLY The radiator is designed to cool the water under all operating conditions however the core must be kept free from corrosion and scale and the air passages free of chaff dust and mud At...

Страница 20: ...assembly with a special high melting point grease so requires no lubrication FAN BELT The fan and generator are driven by a V type belt The drive is on the sides of the belt therefore it is not necess...

Страница 21: ...l as the posts to insure proper contact Clean and tighten the grounded connection on the frame Clean and tighten the engine ground cable located on the right hand side of the engine Fig 10 This connec...

Страница 22: ...the screen with the vehicle The screen should also have two black vertical lines one on each side of the centre line at a distance equal to the lamp centres Place the vehicle on the floor with the tir...

Страница 23: ...Shaft Bearing 3 Flywheel Ring Gear 4 Clutch Facings 5 Clutch Pressure Plate 6 Clutch Pressure Plate Bracket 7 Clutch Release Bearing 8 Clutch Release Bearing Spring 9 Transmission Main Drive Gear Bea...

Страница 24: ...Willys Overland Dealer IMPORTANT Check the units at each lubrication to guard against lubricant leakage For economy the capacity is small change the lubricant in accordance with instructions in GENERA...

Страница 25: ...ows placing the front propeller shaft along the right side of the engine oil pan without reducing the road clearance under the engine The axle is of the full floating type and the axle shafts can be r...

Страница 26: ...nion Bearing Oil Slinger 20 Drive Pinion Bearing Cone and Roller Front 21 Drive Pinion Bearing Cup Front 22 Drive Pinion Bearing Cup Rear 23 Drive Pinion Bearing Cone and Rollers Rear 24 Differential...

Страница 27: ...ragging due to expansion of the hydraulic liquid Jack up the wheels to clear the floor Adjustment is made by relocating the brake shoe eccentrics Fig 28 Loosen the lock nut for the forward brake shoe...

Страница 28: ...g Column Oil Hole Cover 7 Horn Wire Contact Brush Assembly 8 Steering Wheel 9 Steering Column Bearing Spring 10 Steering Column Bearing Spring 11 Steering Column Bearing Assembly 12 Steering Column Be...

Страница 29: ...nt as a spare To remove a tire from a drop centre rim first deflate completely and then force the tire away from the rim throughout the entire circumference until the bead falls into the centre of the...

Страница 30: ...e solutions available are alcohol and ethylene glycol The distillation or evaporating point of alcohol solution is approximately 170 Fahrenheit The operating temperatures of the Jeep when used as a fa...

Страница 31: ...tributor breaker points dirty or pitted ENGINE MISSES AT ALL SPEEDS Faulty wiring Fouled spark plugs The spark plugs should be short circuited one after another by touching a hammer or wood handle scr...

Страница 32: ...RETOR This usually indicates a too lean mixture Dirt in carburetor Fuel pump strainer dirty see FUEL SYSTEM Water in fuel Air leak at intake manifold connections Incorrect ignition timing Incorrect va...

Страница 33: ...ecessary to prevent surging of the governor when the engine is placed under load After checking reconnect and leave it there Set the dash hand throttle in the fully open position and leave it there Al...

Страница 34: ...orque capacity of the propeller shaft is far greater than that developed by the engine and as there is very little flexing of the joints this unit will require no attention for the life of the vehicle...

Страница 35: ...ehicle Speeds page is provided as a guide in selecting the correct control positions to secure the recommended speed CAUTION When the belt drive is used ground the vehicle with a bar or piece of chain...

Страница 36: ...er 10 Capstan Shaft Bushing Upper 11 Capstan Shaft Bushing Lower 12 Filler Plug 13 Worm Shaft Oil Seal 14 Worm Shaft Needle Bearing 15 Worm and Gear Set 16 Worm Shaft Ball Bearing 17 Bearing Retainer...

Страница 37: ...ide enough to allow easy turns may save some time Next plow the headlands around the field Plow the ground out toward the edge next time the field should be plowed in toward the centre If it is decide...

Страница 38: ...2166 2166 16 19 39 33 1114 1114 5 78 14 05 2011 2011 10 43 25 36 3120 3120 16 19 39 33 2600 Pulley Speeds R P M 8 Pulley Power Take Off Gear Ratios 20 24 RATIO 24 20 RATIO Transmission Gear In Transm...

Страница 39: ...hangeable If in doubt as to the parts needed take the broken parts to your dealer or send them to the factory by prepaid express Write your name and address plainly on the package so that it can be id...

Страница 40: ...e white lead or heavy solidified oil Power Take Off and Belt Pulley Housings Nos 16 17 Check the lubricant level each time the vehicle is lubricated Should the units be used frequently change the lubr...

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