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10

Part Number 550-110-832/1014

OWB & OWT

  Series 2 

Oil-Fired Water Boilers – 

Boiler Manual

5  Connect tankless heater piping 

(OWT boilers only)

 

Hot water can scald!

•  Consumer Product Safety Commission and some 

states recommend domestic hot water temperature 

of 130 °F or less.

•  When installing an automatic mixing valve, 

selection and installation must comply with valve 

manufacturer’s recommendations and instructions.

•  Water heated to a temperature suitable for clothes 

washing, dish washing and other sanitizing needs 
will scald and cause injury.

•  Children and elderly, infirm or physically handicapped 

persons are more likely to be injured by hot water. 
Never leave them unattended in or near a bathtub, 
shower or sink. Never allow small children to use a 

hot water faucet or draw their own bath. If anyone 

using hot water in the building fits this description, 

or if state laws or local codes require certain water 
temperatures  at  hot  water  faucets,  take  special 

precautions:

•  Install automatic mixing valve set according to 

those standards.

•  Use lowest practical temperature setting.
•  Check water temperature immediately after first 

heating cycle and after any adjustment.

  Studies have indicated that dangerous bacteria 

can  form  in  potable  water  distribution  systems 
if  certain  minimum  water  temperatures  are  not 
maintained.  Contact  local  health  department  for 
more information.

  These single wall heat exchangers comply with 

National Standard Plumbing Code provided that:

•  Boiler  water  (including  additives)  is  practically 

nontoxic, having toxicity rating or class of 1, as listed 

in Clinical Toxicology of Commercial Products.

•  Boiler water pressure is limited to maximum 30 psig 

by approved water relief valve.

Pipe tankless heater

1.  Size piping no smaller than tankless heater inlet and outlet.

2.  Following controls (furnished by others) must be installed:

a.  Automatic mixing valve. See Figure 8. (Read 

DANGER

 

statement at left.)

b.  Flow regulating valve (see Figure 8). Size according to 

intermittent draw of tankless heater. See Table 5. Follow 
valve manufacturer’s instructions to install.

3.  Additional anti-scald devices may be installed at each hot 

water faucet, bath and shower outlet.

4.  In  hard  water  areas,  soften  cold  domestic  supply  water  to 

heaters to prevent lime buildup.

  Tankless heater ratings are based on 200°F boiler 

water temperature. To get rated output, set tankless 
heater control to 200°F. Control can be adjusted to 
meet system hot water requirements.

Figure 8 

Piping connections to tankless heater, typical

Table 5 

Tankless heater ratings

Boiler

model

number

Heater

number

Intermittent 

draw ratings

(GPM)

Inlet and

outlet

tapping sizes

OWT-3

WT-11

3.00 (note 1)

1/2”

OWT-4

WT-14

3.75 (note 2)

1/2”

OWT-5

WT-14

4.00 (note 2)

1/2”

OWT-6

WT-14

4.25 (note 2)

1/2”

Note 

1: 

Gallons of water per minute heated from 50°F to 140°F with 

200°F boiler water temperature.

2: 

Gallons of water per minute heated from 40°F to 140°F with 

200°F boiler water temperature.

Tested in accordance with I=W=H Testing and Rating Standard for 

Indirect Tankless Water Heaters Tested with Boilers.

Содержание OWB Series 2

Страница 1: ...be installed and serviced only by a qualified heating installer service technician Failure to comply could result in severe personal injury death or substantial property damage When calling or writin...

Страница 2: ...air to boiler 4 Should overheating occur do not turn off or disconnect electrical supply to circulator Instead shut off the oil supply at a location external to the appliance if possible 5 Do not use...

Страница 3: ...r be installed on carpeting Do not install boiler on carpeting even if foundation is used Fire can result causing severe personal injury death or substantial property damage Foundation 1 Provide a sol...

Страница 4: ...east 140 sq in per 1 GPH input 1 sq in per 1000 Btu input of all fuel burning appliances plus requirements for any equipment that can pull air from room including clothes dryer and fireplace When outs...

Страница 5: ...ndensation in chimney Place boiler The boiler contains ceramic fiber and fiberglass materials Use care when handling these materials per instructions on page 21 of this manual Failure to comply could...

Страница 6: ...ize Minimum chimney height Rectangle Note 2 Round OWB OWT 3 5 8 x 8 6 15 OWB OWT 4 6 8 x 8 6 15 OWB OWT 5 6 8 x 8 7 15 OWB OWT 6 7 8 x 8 7 15 Notes 1 Flue collar on boiler is 7 00 diameter 2 6 3 4 x 6...

Страница 7: ...burns should the valve discharge Discharge line must be as short as possible and be the same size as the valve discharge connection throughout its entire length Discharge line must pitch downward from...

Страница 8: ...lation and Piping Guides If boiler is connected to heating coils located in air handling units where they can be exposed to refrigerated air use flow control valves or other automatic means to prevent...

Страница 9: ...t systems such as converted gravity systems 2 The bypass arrangement shown protects the boiler from damage caused by condensate corrosion due to low return water temperature This method does not provi...

Страница 10: ...andard Plumbing Code provided that Boiler water including additives is practically nontoxic having toxicity rating or class of 1 as listed in Clinical Toxicology of Commercial Products Boiler water pr...

Страница 11: ...ams shown in this manual give settings for standard equipment Burner wiring Burner harness incorporates a disconnect plug providing a convenient way to disconnect wiring when burner mounting door is o...

Страница 12: ...12 Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual NOTES This page left intentionally blank...

Страница 13: ...13 Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual Figure 10 Wiring diagram OWB and OWT boilers 6 Connect wiring continued 4...

Страница 14: ...Do not use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal in...

Страница 15: ...When using antifreeze Do not use automotive ethylene glycol undiluted or petroleum based antifreeze Severe personal injury death or substantial property damage can result Use antifreeze especially mad...

Страница 16: ...t 7 Test limit control While burner is operating move indicator on limit control below actual boiler water temperature Burner should go off while circulator continues to operate Raise setting on limit...

Страница 17: ...earances described above 2 Install barometric control 18 to 20 inches from boiler in breeching 3 Attach manual reset temperature switch near upper surface of enclosed area See Figure 12 4 Wire switch...

Страница 18: ...t a m s d i u q i l 2 o t n o i t c u r t s b o y n a e v o m e r d n a r o f k c e h C r e l i o b o t w o l f r i a n o i t a l i t n e v d n a n o i t s u b m o c 3 r o f t n e v r o y e n m i h c...

Страница 19: ...ler use a wire flue brush to thoroughly clean between all pins at all angles Be careful not to damage side walls of rear refractory 6 Move to the bottom of the flueways and clean up between the sectio...

Страница 20: ...Read manual Section 4 page 7 before proceeding further Safety relief valves should be reinspected AT LEAST ONCE EVERYTHREEYEARS by a licensed plumb ing contractor or authorized inspection agency to en...

Страница 21: ...h potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh air REMOVAL OF FIBERGLASS WOOL OR INST...

Страница 22: ...22 Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual 12 Replacement parts Figure 16 Boiler section assembly refractories collector hood and burner door assembly...

Страница 23: ...let includes rope and hardware for installation OWB OWT 3 386 700 241WT OWB OWT 4 386 700 242WT OWB OWT 5 386 700 243WT OWB OWT 6 386 700 244WT G Tie rod x 10 OWB OWT 3 560 234 491WT Tie rod x 14 OWB...

Страница 24: ...2 1 4 x 1 2 self tapping screws 1 Start upper screw in boiler section Do not tighten 2 Slip keyhole opening in back panels behind screw 3 Install lower screw and tighten both screws c Install top pan...

Страница 25: ...07 511 405 113WT 5 Circulator gasket universal 2 per boiler 590 317 535WT Circulator hardware kit includes 2 flanges 4 nuts 4 bolts 1 nipple 1 ell 1 NPT OWB OWT 3 OWB OWT 4 1 NPT OWB OWT 5 OWB OWT 6 3...

Страница 26: ...Dimensional drawing ALL DIMENSIONS IN INCHES Boiler model number Supply tapping inches NPT Return tapping inches NPT B Combustion chamber depth inches D Jacket depth inches OWB OWT 3 1 1 2 1 1 2 10 1...

Страница 27: ...10 OWB OWT5 T S2 1 45 203 175 85 0 152 15 9 7 8 x 8 7 15 0 015 OWB OWT6 T S2 1 40 196 171 86 0 149 18 4 7 8 x 8 7 15 0 010 OWB OWT6 T S2 1 75 245 212 85 0 184 18 4 7 8 x 8 7 15 0 015 Notes 1 MBH refer...

Страница 28: ...Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual W T 8201 W Calumet Rd Milwaukee WI 53223 28...

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