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Part Number 550-110-832/1014

OWB & OWT

  Series 2 

Oil-Fired Water Boilers – 

Boiler Manual

  To  prevent  potential  of  severe  personal  injury  or 

death,  check  for  products  or  areas  listed  below 

before installing boiler. If any of these contaminants 

are found:

•  remove contaminants permanently.

    

 

— OR —

•  isolate boiler and provide outside combustion air. 

See national, provincial or local codes for further 

information.

Please review the following information on potential combustion 

air contamination problems.

See Table 2 for products and areas which may cause contaminated 

combustion air.

1  Prepare boiler location 

continued

Air contamination

Air for combustion and ventilation

  Adequate combustion and ventilation air:

•  Assures proper combustion.
•  Reduces risk of severe personal injury or death from 

possible flue gas leakage and carbon monoxide 

emissions.

•  Do not install exhaust fan in boiler room.

Consider building construction

Older  buildings  with  single-pane  windows,  minimal  weather-
stripping  and  no  vapor  barrier  often  provide  enough  natural 

infiltration and ventilation without dedicated openings.

New  construction  or  remodeled  buildings  are  most  often  built 

tighter. Windows and doors are weather-stripped, vapor barriers 
are used and openings in walls are caulked. As a result, such 
tight construction is unlikely to allow proper natural air infiltration 
and ventilation.
Follow state, provincial or local codes when sizing adequate 

combustion  and  ventilation  air  openings.  In  absence  of  codes, 
use the following guidelines when boiler is in a confined room 
(defined  by  NFPA  31  as  less  than  7200  cubic  feet  per  1  GPH 
input of all appliances in area. A room 8 ft. high x 30.0 ft. x 30.0 
ft. is 7200 cu. ft.).

Provide two permanent openings:

One  within  12  inches  of  ceiling,  one  within  12  inches  of  floor. 
Minimum height or length dimension of each rectangular opening 

should be at least 3 inches.

When inside air is used:

Each opening must freely connect with areas having adequate 
infiltration from outside. Each opening should be at least 140 sq. 
in. per 1 GPH input (1 sq. in. per 1000 Btu input) of all fuel-burning 
appliances plus requirements for any equipment that can pull air 
from room (including clothes dryer and fireplace).

When outside air is used:

Connect each opening directly or by ducts to the outdoors or to 

crawl or attic space that freely connects with outdoors. Size per 

below:

•  Through outside wall or vertical ducts — at least 35 sq. in. per 

1 GPH input (1 sq. in. per 4000 Btu input) of all fuel burning 

appliances plus requirements for any equipment that can pull 

air from room (including clothes dryer and fireplace).

•  Through  horizontal  ducts  —  at  least  70  sq.  in.  per  1  GPH 

boiler input (1 sq. in. per 2000 Btu input) of all fuel-burning 

appliances plus requirements for any equipment that can pull 

air from room (including clothes dryer and fireplace).

•  Where  ducts  are  used,  they  should  have  same  cross-

sectional area as free area of openings to which they connect. 

Compensate  for  louver,  grille  or  screen  blockage  when 

calculating  free  air  openings.  Refer  to  their  manufacturer’s 

instructions for details. If unknown, use:
•  Wood louvers, which provide 20-25% free air.
•  Metal louvers or grilles, which provide 60-75% free air.

 

Lock louvers in open position or interlock with equipment to 

prove open before boiler operation.

Table 2 

Corrosive contaminants and likely locations

Products to avoid

Spray cans containing chloro/fluorocarbons

Permanent wave solutions
Chlorinated waxes/cleaners
Chlorine-based swimming pool chemicals
Calcium chloride used for thawing
Sodium chloride used for water softening
Refrigerant leaks
Paint or varnish removers
Hydrochloric acid/muriatic acid
Cements and glues
Antistatic fabric softeners used in clothes dryers
Chlorine-type bleaches, detergents, and cleaning solvents 

found in household laundry rooms
Adhesives used to fasten building products and other similar 

products

Areas likely to have contaminants

Dry cleaning/laundry areas and establishments
Swimming pools
Metal fabrication plants
Beauty shops
Refrigeration repair shops
Photo processing plants
Auto body shops
Plastic manufacturing plants

Furniture refinishing areas and establishments

New building construction
Remodeling areas
Garages with workshops

Содержание OWB Series 2

Страница 1: ...be installed and serviced only by a qualified heating installer service technician Failure to comply could result in severe personal injury death or substantial property damage When calling or writin...

Страница 2: ...air to boiler 4 Should overheating occur do not turn off or disconnect electrical supply to circulator Instead shut off the oil supply at a location external to the appliance if possible 5 Do not use...

Страница 3: ...r be installed on carpeting Do not install boiler on carpeting even if foundation is used Fire can result causing severe personal injury death or substantial property damage Foundation 1 Provide a sol...

Страница 4: ...east 140 sq in per 1 GPH input 1 sq in per 1000 Btu input of all fuel burning appliances plus requirements for any equipment that can pull air from room including clothes dryer and fireplace When outs...

Страница 5: ...ndensation in chimney Place boiler The boiler contains ceramic fiber and fiberglass materials Use care when handling these materials per instructions on page 21 of this manual Failure to comply could...

Страница 6: ...ize Minimum chimney height Rectangle Note 2 Round OWB OWT 3 5 8 x 8 6 15 OWB OWT 4 6 8 x 8 6 15 OWB OWT 5 6 8 x 8 7 15 OWB OWT 6 7 8 x 8 7 15 Notes 1 Flue collar on boiler is 7 00 diameter 2 6 3 4 x 6...

Страница 7: ...burns should the valve discharge Discharge line must be as short as possible and be the same size as the valve discharge connection throughout its entire length Discharge line must pitch downward from...

Страница 8: ...lation and Piping Guides If boiler is connected to heating coils located in air handling units where they can be exposed to refrigerated air use flow control valves or other automatic means to prevent...

Страница 9: ...t systems such as converted gravity systems 2 The bypass arrangement shown protects the boiler from damage caused by condensate corrosion due to low return water temperature This method does not provi...

Страница 10: ...andard Plumbing Code provided that Boiler water including additives is practically nontoxic having toxicity rating or class of 1 as listed in Clinical Toxicology of Commercial Products Boiler water pr...

Страница 11: ...ams shown in this manual give settings for standard equipment Burner wiring Burner harness incorporates a disconnect plug providing a convenient way to disconnect wiring when burner mounting door is o...

Страница 12: ...12 Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual NOTES This page left intentionally blank...

Страница 13: ...13 Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual Figure 10 Wiring diagram OWB and OWT boilers 6 Connect wiring continued 4...

Страница 14: ...Do not use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal in...

Страница 15: ...When using antifreeze Do not use automotive ethylene glycol undiluted or petroleum based antifreeze Severe personal injury death or substantial property damage can result Use antifreeze especially mad...

Страница 16: ...t 7 Test limit control While burner is operating move indicator on limit control below actual boiler water temperature Burner should go off while circulator continues to operate Raise setting on limit...

Страница 17: ...earances described above 2 Install barometric control 18 to 20 inches from boiler in breeching 3 Attach manual reset temperature switch near upper surface of enclosed area See Figure 12 4 Wire switch...

Страница 18: ...t a m s d i u q i l 2 o t n o i t c u r t s b o y n a e v o m e r d n a r o f k c e h C r e l i o b o t w o l f r i a n o i t a l i t n e v d n a n o i t s u b m o c 3 r o f t n e v r o y e n m i h c...

Страница 19: ...ler use a wire flue brush to thoroughly clean between all pins at all angles Be careful not to damage side walls of rear refractory 6 Move to the bottom of the flueways and clean up between the sectio...

Страница 20: ...Read manual Section 4 page 7 before proceeding further Safety relief valves should be reinspected AT LEAST ONCE EVERYTHREEYEARS by a licensed plumb ing contractor or authorized inspection agency to en...

Страница 21: ...h potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh air REMOVAL OF FIBERGLASS WOOL OR INST...

Страница 22: ...22 Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual 12 Replacement parts Figure 16 Boiler section assembly refractories collector hood and burner door assembly...

Страница 23: ...let includes rope and hardware for installation OWB OWT 3 386 700 241WT OWB OWT 4 386 700 242WT OWB OWT 5 386 700 243WT OWB OWT 6 386 700 244WT G Tie rod x 10 OWB OWT 3 560 234 491WT Tie rod x 14 OWB...

Страница 24: ...2 1 4 x 1 2 self tapping screws 1 Start upper screw in boiler section Do not tighten 2 Slip keyhole opening in back panels behind screw 3 Install lower screw and tighten both screws c Install top pan...

Страница 25: ...07 511 405 113WT 5 Circulator gasket universal 2 per boiler 590 317 535WT Circulator hardware kit includes 2 flanges 4 nuts 4 bolts 1 nipple 1 ell 1 NPT OWB OWT 3 OWB OWT 4 1 NPT OWB OWT 5 OWB OWT 6 3...

Страница 26: ...Dimensional drawing ALL DIMENSIONS IN INCHES Boiler model number Supply tapping inches NPT Return tapping inches NPT B Combustion chamber depth inches D Jacket depth inches OWB OWT 3 1 1 2 1 1 2 10 1...

Страница 27: ...10 OWB OWT5 T S2 1 45 203 175 85 0 152 15 9 7 8 x 8 7 15 0 015 OWB OWT6 T S2 1 40 196 171 86 0 149 18 4 7 8 x 8 7 15 0 010 OWB OWT6 T S2 1 75 245 212 85 0 184 18 4 7 8 x 8 7 15 0 015 Notes 1 MBH refer...

Страница 28: ...Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual W T 8201 W Calumet Rd Milwaukee WI 53223 28...

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