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Page 12 

 

Installer’s Information Manual 

You must connect furnace to a listed chimney or vent 
complying with a recognized standard or a suitably sized, 
constructed and lined masonry chimney.  Chimney lining 
method and material must comply with local requirements.  
Use corrosion-resistant material meeting nationally 
recognized standards for vent construction. 

This furnace must not vent into an unlined-masonry 
chimney or an unlined-concrete chimney and must not 
single appliance vent into a tile-lined chimney.  However, 
this furnace may be common vented into a tile-lined 
masonry chimney provided (1) the chimney is currently 
serving at least one drafthood equipped appliance and (2) 
the vent connectors and chimney are sized in accordance 
with the appropriate vent table. 

 

 

WARNING

:  Select appropriate venting materials 

and clearances.  Inadequate vent or chimney could allow 
combustion products to collect in building, resulting in fire, 
nausea or death by asphyxiation. 
 

 

 

WARNING

:  Do not use unlined masonry 

chimneys.  These increase risk of condensate formation, 
which may cause chimney to deteriorate, allowing 
combustion products and condensate to collect in building. 

Multistory and common venting with other Category I 
appliances is permitted.  The venting system must be in 
accordance with the National Fuel Gas Code ANSI 
Z223.1/NFPA 54 and/or current CAN/CGA B149 Installation 
Codes, local codes and approved engineering practices. 

Vent this furnace separately from any appliance designed 
to burn solid fuel, such as wood or coal.  If a fireplace 
chimney flue is used to vent this appliance, the fireplace 
opening must be permanently sealed. 

Avoid over-sizing furnace for your application.  Select a 
furnace model with a rated heating output close to the 
calculated heating load.  This extends the firing period, 
decreasing the potential for condensate formation in the 
vent. 

The designer must consider the building's orientation, 
answering two questions:  Will the vent terminate outside 
the building where its operation could be adversely affected 
by winds?  Could any adjacent buildings adversely affect 
vent operation? Allowing for these factors can reduce the 
possibility of down draft conditions. 

If your local experience indicates possible condensation 
problems, provide for draining and disposal of venting 
system condensate. 

VENT SIZING AND INSTALLATION 

Proper vent size can be determined from these instructions 
and "Venting Tables For Category I Venting" included as an 
addendum to these instructions, the National Fuel Gas 
Code ANSI Z223.1/NFPA 54 and/or current CAN/CGA 
B149 Installation Codes.  Venting tables include instructions 
for single appliance venting and multiple appliance 
(common) venting. 

Refer to venting tables for correct size vent.  An undersized 
vent cannot adequately carry all combustion products 
outdoors.  An oversized vent will not heat up rapidly enough 
to avoid condensation. 

Vents and chimneys usually extend vertically with offsets 
not exceeding 45 degrees from vertical.  Consider vent pipe 
runs more than 45 degrees from vertical as horizontal runs.  
Include their length in the total horizontal run. 

Vent height must be a minimum of five feet for Category I 
vent systems.  Minimize vent connector horizontal runs to 
the extent possible for best performance.  Horizontal 
portions of the venting system must be supported at each 
joint using hinges, straps or equivalent to prevent sagging.  
Slope horizontal portions upward from furnace at least 1/4 
inch per foot. 

Sometimes the horizontal distance from the furnace to the 
vent or chimney is already given.  This is known as the 
horizontal vent connector run.  The vent or chimney height 
is also usually given as is the Btu per hour input of the gas 
appliances served by the vent.  Check these parameters to 
be sure the venting system will work.  Use venting 
addendum, these instructions, part 7 of current National 
Fuel Gas Code ANSI Z223.1/NFPA 54 and/or CAN/CGA 
B149 Installation Codes.  Use vent capacity tables in 
venting addendum to check existing or new vent sizes for 
Category I furnaces. 

Install vent materials following their listing terms, 
manufacturer's instructions, these instructions and local 
codes. 

A gas vent passing through a roof must extend through roof 
flashing, jack or thimble.  It must terminate above roof 
surface. 

Designer and installer must provide an appropriately sized 
common vent for all appliances connected to it.  See 
venting addendum for single appliance venting and multiple 
appliance (common) venting.  For multistory installations, 
refer to current National Fuel Gas Code ANSI Z223.1/NFPA 
54 and/or CAN/CGA B149 Installation Codes. 

VENT CONNECTORS 

Vent connectors must be made of listed single-wall or Type 
B double-wall components.  They must be thick enough to 
withstand physical damage and be readily accessible for 
inspection, cleaning and replacement. 

Use Type B vent connectors in or through attics, crawl 
spaces, or other cold areas.  Install thimbles that meet local 
codes when vent connectors pass through walls or 
partitions of combustible material. 

Keep vent connectors as short as possible by locating 
furnace as close as practical to vent or chimney.  Avoid 
unnecessary turns or bends that create resistance to flow of 
vent gases.  Adding an elbow adds resistance. 

You may increase vent connector diameter to overcome 
installation limitations and obtain connector capacity equal 
to furnace input.  Make this increase as close as possible to 
furnace vent collar, allowing for necessary adapters and 
fittings.  Do not increase vent size more than two sizes 

Содержание w 80

Страница 1: ...ller should give you the important documents listed above You should immediately read the User s Information Manual for important safety information to keep you and your family safe Keep these as long...

Страница 2: ...uring Air Temperature Rise 28 SECTION 24 Checking Controls 29 SECTION 25 Setting Blower Timings 30 SECTION 26 Maintaining Furnace In Good Working Order 30 SECTION 27 Blower Assembly Removal 31 SECTION...

Страница 3: ...to check all connections Rule 8 Completely seal supply and return air ducts to furnace casing Duct system must run to an area outside furnace room or closet Seal duct work wherever it runs through wa...

Страница 4: ...2 12 3 4 12 15 16 10 6 40 70 1235 80 000 1 2 4 17 1 2 15 3 4 15 15 16 10 8 50 80 1645 80 000 3 4 4 20 1 2 18 3 4 18 15 16 2 10 4 40 70 1930 100 000 1 3 4 17 1 2 15 3 4 15 15 16 10 6 55 85 1245 100 00...

Страница 5: ...NFLOW CONFIGURATION Most furnaces are shipped from the factory in the upflow configuration with the vent collar extending out through the top plate at the supply end of the furnace In this configurati...

Страница 6: ...added when installing the furnace WARNING If vent collar extension is shorter than 30 inches and the vent becomes blocked combustion products may be drawn into furnace causing the furnace to produce...

Страница 7: ...stible floor base to correctly install See Figures 6 and 7 for rough in dimensions Figure 6 Downflow Floor Opening Figure 7 Furnace Plenum and Base Installed On A Combustible Floor HORIZONTAL CLEARANC...

Страница 8: ...gure 9 Suspending Using Threaded Rod Figure 10 Suspended Using Pipe Strap SECTION 6 PROVIDING COMBUSTION AND VENTILATION AIR The total amount of combustion and ventilation air provided within the buil...

Страница 9: ...and ventilation Otherwise follow the instructions for confined space installation below CONFINED SPACE INSTALLATION A furnace installed in a confined space may take combustion and ventilation air fro...

Страница 10: ...ur furnace requires two openings of at least 100 000 4 000 or 25 square inches See Figure 12 and Table 3 Figure 12 All Air Directly From Spaces That Freely Access The Outdoors Table 3 Free Opening Are...

Страница 11: ...vent and must be vented vertically or nearly vertically unless equipped with an approved mechanical venter In most cases proper venting is achieved by using a conventional vertical vent or chimney Ho...

Страница 12: ...pliance common venting Refer to venting tables for correct size vent An undersized vent cannot adequately carry all combustion products outdoors An oversized vent will not heat up rapidly enough to av...

Страница 13: ...NING Provide support when using a Type B vent liner in masonry chimney Maintain at least a 1 inch clearance on all sides to reduce possibility of condensate in vent Condensate may cause vent to deteri...

Страница 14: ...o the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code A...

Страница 15: ...venter manufacturer s installation instructions Adjust the power venter to provide a negative pressure of 0 1 to 0 5 inches W C in the vent pipe leaving the furnace SECTION 9 INSTALLING GAS PIPING PRE...

Страница 16: ...ter than 1 2 psi 14 inches W C The furnace must be isolated from the gas supply piping system by turning off the equipment shut off valve during any pressure testing of the system at test pressures eq...

Страница 17: ...nd main gas valve Inducer remains energized If flame is sensed within 7 seconds spark is de energized and control proceeds to heat blower on delay If flame is not sensed within 7 seconds control de en...

Страница 18: ...Page 18 Installer s Information Manual Figure 22 Furnace Wiring Diagram...

Страница 19: ...tage call for heat to the W on the second control SECTION 12 INSTALLING DUCT SYSTEM Properly size duct system based on heat loss and heat gain calculations to assure good heating and cooling installat...

Страница 20: ...nflow furnace installation on wood flooring See Section 5 Allowing For Clearances Figure 24 Downflow Filter Application DUCT DAMPERS You may balance airflow with dampers installed in each branch run d...

Страница 21: ...y washable filters Table 6 Recommended Filter Size Bottom Return GAS INPUT Btu Hr MOTOR HORSE POWER DISPOSABLE AIR FILTER two required HIGH VELOCITY WASHABLE AIR FILTER 40 000 1 4 1 3 14 X 25 X 1 14 X...

Страница 22: ...Is vent connector securely fastened to vent collar 9 Did you completely check gas pipe and controls for gas leaks 10 Does electrical wiring follow current National Electrical Code ANSI NFPA 70 or Cana...

Страница 23: ...manifold pressure by turning gas control regulator adjusting screw clockwise to increase pressure or turning counter clockwise to decrease pressure Manifold pressure must be within allowable range be...

Страница 24: ...one oven pilot on allow Water heater pilot 1 000 Btu per hour Dryer pilot 500 Btu per hour 2 range burner pilots 1 000 Btu per hour 1 range oven pilot 500 Btu per hour 3 000 Btu per hour Subtracting...

Страница 25: ...8001 9001 Heat to to to to to to to to to Value 2000 4000 4000 5000 6000 7000 8000 9000 10000 Btu cu ft Feet Feet Feet Feet Feet Feet Feet Feet Feet 800 849 2 35mm 2 30mm 2 30mm 2 25mm 2 20mm 2 20mm 2...

Страница 26: ...otor speed CAUTION Heating speed tap should not be reduced below factory setting Doing so may result in inadequate air circulation and could cause excessive air temperature rise through furnace This c...

Страница 27: ...tem airflow can be determined from the Product Data Sheet when duct system static pressure is known Improper airflow in heating mode may result in poor heating performance and reduced heat exchanger l...

Страница 28: ...at on highest temperature setting Operate furnace 6 minutes Record supply air and return air temperatures 9 Calculate air temperature rise by subtracting return air temperature from supply air tempera...

Страница 29: ...onds Heating blower off delay is factory set at 120 seconds If a different blower off delay is desired 1 Find two small switches located near the 24 volt terminal strip on Control 2 Determine switch s...

Страница 30: ...ough the casing hem 5 Label blower motor wires for proper replacement 6 Disconnect blower motor wires from Control See Figure 30 7 Remove 2 screws holding blower door in place Remove blower door 8 Pul...

Страница 31: ...dard For The Installation Of Warm Air Heating And Air Conditioning Systems ASHRAE NFPA 90 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances NFPA 211 For more information contact...

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