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11/13

 

READ THIS FIRST! 

 

 
Failure to adhere to the guidelines below can result in severe personal injury, death or substantial property damage.

Service and maintenance – 

1.

  To avoid electric shock, disconnect electrical supply before 

performing maintenance. 

2.

  To avoid severe burns, allow furnace to cool before performing 

maintenance. 

3.

  Perform service and maintenance as described in this manual 

and the burner manual. 

4.

 

Do not attempt to make adjustments to the blower or motor while 
the furnace is in operation. Disconnect power to the furnace and 
be sure all parts have stopped moving before attempting 
adjustments or maintenance. 

5.

  The burner must be set up and adjusted using combustion test 

instruments. Visual examination of the flame alone cannot 
determine combustion performance. 

Operation - 

6.

 

Do not use the furnace as a construction heater. 

7.

  Do not operate any furnace if the heat exchanger is damaged, 

corroded or pitted. Toxic flue products could enter the air stream. 

8.

 

Do not jumper, attempt to by-pass or override any limit control. 

9.

  Do not block flow of combustion or ventilation air to furnace. Do 

not block or obstruct the air openings in the furnace casing. 

10.

  Do not store or use combustible materials, gasoline, or other 

flammable liquids or vapors in the furnace area. 

11.

  Do not operate the furnace if the furnace area will be exposed to 

air contaminants as described on page 7 

12.

  Should overheating occur, do not turn off or disconnect electrical 

supply to furnace. Instead, shut off the oil supply at a location 
external to the appliance, if possible. 

13.

  Do not use this furnace if any part of it has been under water. 

Call a qualified service technician immediately, to inspect the 
furnace and to replace any part of the furnace, control system or 
burner that was submerged in water. 

 

14.

 Do not operate furnace if temperature rise through heat 

exchanger exceeds 85°F. 

15.

  Inspect, clean and replace (if necessary) return air filter regularly. 

16.

  Do not obstruct return air grills or supply air outlets. 

17.

  Supply only with #2 fuel oil to the burner. Never attempt to use 

gasoline, a mixture of gasoline and oil, waste fuel, reused or any 
other substance in the burner of furnace. 

Installation - 

18.

  Do not block flow of combustion or ventilation air to furnace. Do 

not block or obstruct the air openings in the furnace casing. 

19.

  Connect furnace only to a functional vent system in good 

condition. Place the furnace to allow proper venting, with the 
shortest possible venting and minimum number or elbows. 

20.

  Always connect and seal a return air duct to the furnace unless 

the furnace is located in a large space, such as an unpartitioned 
basement. Route the return air duct to an adjacent room if no 
return air manifold is used. 

21.

  Install furnace maintaining minimum clearances for service and 

separation from combustible surfaces described in this manual. 

22.

  Install, start-up, service and maintain burner per instructions in 

this manual and the burner manual. 

23.

 Verify burner is properly inserted through the combustion 

chamber opening. 

24.

  Furnace must be installed so that burner and control system 

components are protected from dripping, spraying water or rain 
during operation or service. 

25.

  If installing an air conditioning evaporator coil, install the coil 

downstream of, or in parallel with, the furnace to prevent 
condensation on the furnace heat exchanger. If the coil is in 
parallel, provide means to prevent flow of chilled air into the 
furnace, including an interlock to prevent simultaneous operation 
of heating and air conditioning. 

 

Apply the following suggestions to prevent unsatisfactory operation of the furnace. 

Installation –

 

1.

  Be sure to level the furnace, using a spirit level on the front and 

one side. If the furnace is not level, oil can drip into the 
combustion chamber after burner cycling and contaminate the 
heat exchanger and the burner head. 

2.

  Make sure all legs are in contact with the floor to distribute the 

load and prevent the possibility of undue noise or vibration. 

3.

  Avoid locating return grills in rooms that may contain undesirable 

odors. 

4.

  Never locate a return air grill closer than approximately 20 feet 

from the furnace. 

5.

  Locate the furnace near the center of the supply and return duct 

systems. 

6.

  Always check the size of the ducts on a replacement installation, 

particularly if adding air conditioning. 

 

It is recommended that carbon monoxide detectors be installed wherever oil or gas fired heaters are used. Carbon monoxide can 
cause bodily harm or death. For this reason, agency approved carbon monoxide detectors should be installed in your residence 
and properly maintained to warn of dangerously high carbon monoxide levels 
There are several sources of possible smoke and flames in a residence. Smoke and flames can cause bodily harm or death. For this 
reason, agency approved smoke detectors should be installed in your residence and properly maintained, to warn early on, of a 
potentially dangerous fire. Also, the house should be equipped with approved and properly maintained fire extinguishers. 
Your unit is equipped with safety devices that can prevent it from functioning when anomalies are detected such as the optional 
Blocked Vent Shut-off Device. 

Содержание PMP-098

Страница 1: ...antial property damage When calling or writing about the furnace Please indicate furnace model number and serial number from rating label You may list the serial number and model number in the space p...

Страница 2: ...ows 20 Always connect and seal a return air duct to the furnace unless the furnace is located in a large space such as an unpartitioned basement Route the return air duct to an adjacent room if no ret...

Страница 3: ...e minimum clearances from combustible material for each of the positions are specified in Table 1 If the furnace is installed in a basement or on a dirt floor in a crawl space for example it is recomm...

Страница 4: ...ase HFB 101 can be used to ensure these clearances Refer to the instructions supplied with the base The burner must always be installed in the same manner regardless of the discharge position of the f...

Страница 5: ...ore starting the burner for the first time adjust the air and turbulator settings to those listed in this manual Table 11 Once the burner becomes operational final adjustments will be required Refer t...

Страница 6: ...led by a qualified service technician A positive pressure venting system Sealed Combustion System or Direct Vent must NOT use the BVSO Follow the instructions supplied with the venting system This dev...

Страница 7: ...om the outside Follow the instructions provided with the burner the fresh air supply kit or the side wall venting kit 1 9 OIL TANK Fire and explosion hazard Use only approved heating type oil in this...

Страница 8: ...k satisfactorily on either heating or cooling 1 10 1 2 Determine duct dimensions Table 3 page 9 and Table 4 page 10 provide typical round and rectangular duct sizes for rectangular and flat oval galva...

Страница 9: ...7 7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 1...

Страница 10: ...2 600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 1...

Страница 11: ...same the RED wire must be moved to UNUSED LEADS on the electronic board and the jumper provided with the BLUE wire must be used between the HEAT and COOL terminals The blower start stop delays can be...

Страница 12: ...lace and the blower rail locking screws are well tightened 3 The Blocked Vent Shut Off BVSO is installed according to instructions for chimney venting 4 The oil supply valve is open 5 The burner Reset...

Страница 13: ...himney installation and 0 03 to 0 15 W C for direct vent installation A high pressure condition may be caused by excessive combustion air due to the air band being too wide open or a lack of flue draf...

Страница 14: ...e unit the heat exchanger and combustion chamber should be inspected to determine if replacement is required 8 After the cleaning replace the heat exchanger baffles flue collar plate and oil burner 9...

Страница 15: ...ecked not to exceed 85 F and the blower speed adjusted if necessary 19 Was the thermostat heat anticipator set per wiring diagram Furnace operation continued 20 Was the burner started and tested per b...

Страница 16: ..._____________________________ Date installed ________________________ Installation instructions have been followed Checkout sequence has been performed Above information is certified to be correct Inf...

Страница 17: ...d amps Minimum ampacity for wiring sizing Maximum fuse size amps Ship weight pounds PMP 098 DD 55 85 1 X 20 x 20 115 60 1 12 2 13 7 15 125 PMP 098 VS 55 85 1 X 20 x 20 115 60 1 10 3 12 2 15 125 0 25 W...

Страница 18: ...van Pump pressure PSIG Head Low firing rate baffle Burner tube insertion length Inch ATC Head Air setting 70 000 0 50 86 1 0 40 60W 155 Yes 32229 2 0 84 000 0 60 85 4 0 50 60W 145 Yes 32229 2 5 98 000...

Страница 19: ...air adjustment Head Air 70 000 0 50 86 2 0 50 60H 100 0 50 13 84 000 0 60 85 4 0 50 60H 150 0 50 23 98 000 0 70 83 8 0 55 60H 165 60 65 30 70 000 0 50 86 2 0 50 60H 100 0 50 13 84 000 0 60 85 4 0 50...

Страница 20: ...me Off Delay CFM Level Time A 1 OFF 2 OFF 0 75 13 45 sec 19 30 sec 38 3 min B 1 ON 2 OFF 0 65 13 45 sec 19 60 sec 38 3 min C 1 OFF 2 ON 0 50 13 60 sec 13 60 sec 38 3 min D 1 ON 2 ON All 13 30 sec 100...

Страница 21: ...PMP 098 Oil Furnaces Furnace Manual 11 13 21 5 DIMENSIONS AND RATINGS continued Figure 12 Wiring diagram 4 speed motor PSC...

Страница 22: ...PMP 098 Oil Furnaces Furnace Manual 22 11 13 5 DIMENSIONS AND RATINGS continued Figure 13 Wiring diagram variable speed motor ECM...

Страница 23: ...PMP 098 Oil Furnaces Furnace Manual 11 13 23 6 Components and replacement parts Figure 14 Parts list with 4 speed motor PSC B50122A...

Страница 24: ...or and capacitor included 27 B03470 FLOOR 28 B03298 01 FILTER RACK FRAME 29 B03426 04 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 30 B03299 01 FILTER RACK ACCESS 31 B03450 02 LATERAL...

Страница 25: ...PMP 098 Oil Furnaces Furnace Manual 11 13 25 6 Components and replacement parts continued Figure 15 Parts list with variable speed motor ECM B50123A...

Страница 26: ...wer motor and capacitor included 26 B03470 FLOOR 27 B03298 01 FILTER RACK FRAME 28 B03426 02 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 29 B03299 01 FILTER RACK ACCESS 30 B03450 02...

Страница 27: ...f the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary control button NE...

Страница 28: ...PMP 098 Oil Furnaces Furnace Manual X40204 Rev B 11 13...

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