Wilden A2 B Original Plastic Скачать руководство пользователя страница 5

3

WILDEN PUMP & ENGINEERING, LLC

WIL-10070-E-03

SECTION 3

THE WILDEN PUMP — HOW IT WORKS

The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow 
pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.

FIGURE 1  When the solenoid is ener-
gized, the air valve directs pressure 
to the back side of diaphragm A.  The 
compressed air is applied directly to the 
liquid column separated by elastomeric 
diaphragms.  The diaphragm acts as 
a membrane between the compressed 
air and the liquid, balancing the load 
and removing mechanical stress from 
the diaphragm.  The compressed 
air moves the diaphragm away from 
the center section of the pump.  The 
opposite diaphragm is pulled in by 
the shaft connected to the pressur-
ized diaphragm.  Diaphragm B is on its 
suction stroke; air behind the diaphragm 
has been forced out to the atmosphere 
through the exhaust port. The move-
ment of diaphragm B toward the center 
section of the pump creates a vacuum 
within chamber B.  Atmospheric pres-
sure forces fluid into the inlet manifold 
forcing the inlet valve ball off of its seat.  
Liquid is free to move past the inlet 
valve ball and fill the liquid chamber (see 
shaded area).

FIGURE 2  When the solenoid valve is 
deenergized, the air valve redirects pres-
surized air to the back side of diaphragm 
B.  The pressurized air forces diaphragm 
B away from the center section while 
pulling diaphragm A to the center 
section.  Diaphragm B is now on its 
discharge stroke.  Diaphragm B forces 
the inlet valve ball onto its seat due 
to the hydraulic forces developed in 
the liquid chamber and manifold of the 
pump.  These same hydraulic forces lift 
the discharge valve ball off of its seat, 
while the opposite discharge valve ball 
is forced onto its seat, forcing fluid to 
flow through the pump discharge.  The 
movement of diaphragm A toward the 
center section of the pump creates a 
vacuum within liquid chamber A.  Atmo-
spheric pressure forces fluid into the 
inlet manifold of the pump.  The inlet 
valve ball is forced off of its seat allowing 
the fluid being pumped to fill the liquid 
chamber.

FIGURE 3  Once the solenoid valve is 
reenergized, the air is directed to the 
back side of diaphragm A, which starts 
diaphragm B on its exhaust stroke.  As 
the pump reaches its original starting 
point, each diaphragm has gone through 
one intake and one discharge stroke. 
This constitutes one complete pump-
ing cycle. The pump may take several 
cycles to completely prime depending 
on the conditions of the application.

RIGHT STROKE

LEFT STROKE

RIGHT STROKE

Содержание A2 B Original Plastic

Страница 1: ...EOM S i m p l i f y y o u r p r o c e s s Engine e ri n g Opera ti o n Maint e n a n ce Original Series PLASTIC Pumps A2 WIL 10070 E 03 REPLACES WIL 10070 E 02...

Страница 2: ...TION 6 70 30 OPERATING CONDITION A A2T PLASTIC Rubber Fitted T Series Center Section 8 A A2T PLASTIC PTFE Fitted T Series Center Section 8 B A2P PLASTIC Rubber Fitted P Series Center Section 8 B A2P P...

Страница 3: ...ly pressure CAUTION Plastic series pumps are made of virgin plastic and are not UV stabilized Direct sunlight for prolonged periods can cause deterioration of plastics CAUTION Before any maintenance o...

Страница 4: ...l SS outer pistons DIN flange 0458 A2 Plastic Accu Flo 24V DC coil Wil Gard II 220V DIN flange 0567 Split manifold Accu Flo 24V DC coil 0570 Split manifold Accu Flo 24V AC 12V DC coil 0509 adapter blo...

Страница 5: ...let valve ball and fill the liquid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pres surized air to the back side of diaphragm B The pressurized air...

Страница 6: ...F H G J H J M K L R N P B C D E F G M 25 mm 1 ANSI DIN FLANGE LIQUID INLET 25 mm 1 ANSI DIN FLANGE LIQUID DISCHARGE FLANGE 150 pound class DIMENSIONS ITEM METRIC mm STANDARD inch A 297 11 7 B 74 2 9 C...

Страница 7: ...INLET 25 mm 1 ANSI DIN FLANGE LIQUID DISCHARGE 25 mm 1 ANSI DIN FLANGE LIQUID INLET 25 mm 1 ANSI DIN FLANGE LIQUID DISCHARGE DIMENSIONS ITEM METRIC mm STANDARD inch A 297 11 7 B 74 2 9 C 147 5 8 D 307...

Страница 8: ...pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve Nm3 h LPM Height 335 mm 13 2 Width 297 mm 11 7 Depth 239 mm 9 4 Est Ship Weight Polyp...

Страница 9: ...umps should be specified so that daily operation parameters will fall in the center of the pump performance curve Nm3 h LPM SECTION 5D PERFORMANCE CURVES A2P PLASTIC PTFE FITTED Height 356 mm 14 0 Wid...

Страница 10: ...odified under static air and fluid pressure condition This curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate 0 7ATER ISCHARGE LOW 2ATE These curve...

Страница 11: ...rge enough to supply the volume of air necessary to achieve the desired pumping rate Consult manual for perfor mance information The use of an air filter before the pump will ensure that the majority...

Страница 12: ...essure viscosity and abrasiveness of process fluid all effect the parts life of a Wilden pump Periodic inspections have been found to offer the best means for preventing unscheduled pump downtime Pers...

Страница 13: ...ck for sticking ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check valves and o ring with the proper elastomers 5 Check to...

Страница 14: ...comes in both PVDF and polypropylene The single piece center section consisting of center block and air chambers is molded of polypropylene All o rings used in the pump are of a special material and s...

Страница 15: ...p bands that secure the liquid cham bers to the center section Step 9 Figure 9 Rotate the clamp bands so that they can be removed Step 4 Figure 4 Remove the top liquid retainer to expose the valve bal...

Страница 16: ...mbly from center section assembly Step 13 Figure 13 To remove the remaining diaphragm assembly from the shaft secure shaft with soft jaws a vise fitted with plywood or other suitable material to ensur...

Страница 17: ...ean the inside of the center section shaft bushing to ensure no damage is done to new seals Stainless bolts should be lubed to reduce the possibility of seizing during tightening Be sure to tighten ou...

Страница 18: ...16 WILDEN PUMP ENGINEERING LLC WIL 10070 E 03 Adapter Block Version SECTION 9A EXPLODED VIEW PARTS LISTING A2T PLASTIC ACCU FLO PTFE Assembly...

Страница 19: ...hragm 2 N R N R 02 1060 51 02 1060 51 27 Tee Section O Ring 4 02 1300 60 400 02 1300 60 400 28 Clamp Band Assembly 2 02 7300 03 400 02 7300 03 400 02 7300 03 400 02 7300 03 400 29 Clamp Band Bolt 5 16...

Страница 20: ...18 WILDEN PUMP ENGINEERING LLC WIL 10070 E 03 SECTION 9B EXPLODED VIEW PARTS LISTING A2P PLASTIC ACCU FLO Standard Assembly Adapter Block Version PTFE Assembly...

Страница 21: ...2 5160 21 400 02 5160 20 400 02 5160 21 400 24 Top Retainer 2 02 5411 20 400 02 5411 21 400 02 5411 20 400 02 5411 21 400 25 Bottom Retainer 2 02 5420 20 400 02 5420 21 400 02 5420 20 400 02 5420 21 4...

Страница 22: ...1010 56 02 1080 56 N A N A N A N A Wil Flex Orange 02 1010 58 02 1080 58 02 1200 58 400 02 1300 58 400 02 1220 58 02 1230 58 Neoprene Backup Black 02 1060 511 N A N A N A N A N A 1 Saniflex back up di...

Страница 23: ...omes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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