Wilden A2 B Original Plastic Скачать руководство пользователя страница 3

1

WILDEN PUMP & ENGINEERING, LLC

WIL-10070-E-03

SECTION 1

A2 PLASTIC
CAUTIONS – READ FIRST!

TEMPERATURE LIMITS:

 

Polypropylene 

0°C to 79°C 

32°F to 175°F

 

PVDF 

–12°C to 107°C 

10°F to 225°F

 

Neoprene 

–17.8°C to 93.3°C 

0°F to 200°F

 

Buna-N 

–12.2°C to 82.2°C 

10°F to 180°F

 

EPDM 

–51.1°C to 137.8°C 

–60°F to 280°F

 Viton

®

 

–40°C to 176.7°C 

–40°F to 350°F

 

Wil-Flex™ 

–40°C to 107.2°C 

–40°F to 225°F

 

Polyurethane  12.2°C to 65.6°C 

10°F to 150°F

 

Saniflex™ 

–28.9°C to 104.4°C 

–20°F to 220°F

 

PTFE 

4.4°C to 104.4°C 

40°F to 220°F

CAUTION: When choosing pump materials, be sure 
to check the temperature limits for all wetted compo-
nents. Example: Viton

 

 has a maximum limit of 176.7°C 

(350°F) but polypropylene has a maximum limit of only 
79°C (175°F).

CAUTION: Maximum temperature limits are based 
upon mechanical stress only. Certain chemicals will 
significantly reduce maximum safe operating tempera-
tures. Consult engineering guide for chemical compat-
ibility and temperature limits.

CAUTION:  Always wear safety glasses when operat-
ing pump. If diaphragm rupture occurs, material being 
pumped may be forced out air exhaust.

WARNING: Prevention of static sparking — If static 
sparking occurs, fire or explosion could result. Pump, 
valves, and containers must be properly grounded when 
handling flammable fluids and whenever discharge of 
static electricity is a hazard. 

CAUTION:  Do not exceed 8.6 bar (125 psig) air supply 
pressure.

CAUTION: Plastic series pumps are made of virgin 
plastic and are not UV stabilized. Direct sunlight for 
prolonged periods can cause deterioration of plastics.

CAUTION: Before any maintenance or repair is 
attempted, the compressed air line to the pump should 
be disconnected and all air pressure allowed to bleed 
from pump. Disconnect all intake, discharge and air 
lines. Drain the pump by turning it upside down and 
allowing any fluid to flow into a suitable container. 

CAUTION: Blow out air line for 10 to 20 seconds 
before attaching to pump to make sure all pipe line 
debris is clear. Use an in-line air filter. A 5µ (micron) air 
filter is recommended.

NOTE: Tighten clamp bands and retainers prior to 
installation. Fittings may loosen during transportation.

NOTE:  When installing PTFE diaphragms, it is impor-
tant to tighten outer pistons simultaneously (turning in 
opposite directions) to ensure tight fit.

NOTE: Before starting disassembly, mark a line from 
each liquid chamber to its corresponding air chamber. 
This line will assist in proper alignment during reas-
sembly.

CAUTION: Verify the chemical compatibility of the 
process and cleaning fluid to the pump’s component 
materials in the Chemical Resistance Guide (see RBG 
E4).

CAUTION: Only explosion proof (NEMA 7) solenoid 
valves should be used in areas where explosion proof 
equipment is required. 

CAUTION: Do not lubricate lube-free pumps.

CAUTION: The A2 pump is not submersible.

NOTE: When reinstalling the outer pistons, apply 
two (2) drops of Loctite

®

 246 to the shaft internal 

threads before the diaphragm assembly.

Содержание A2 B Original Plastic

Страница 1: ...EOM S i m p l i f y y o u r p r o c e s s Engine e ri n g Opera ti o n Maint e n a n ce Original Series PLASTIC Pumps A2 WIL 10070 E 03 REPLACES WIL 10070 E 02...

Страница 2: ...TION 6 70 30 OPERATING CONDITION A A2T PLASTIC Rubber Fitted T Series Center Section 8 A A2T PLASTIC PTFE Fitted T Series Center Section 8 B A2P PLASTIC Rubber Fitted P Series Center Section 8 B A2P P...

Страница 3: ...ly pressure CAUTION Plastic series pumps are made of virgin plastic and are not UV stabilized Direct sunlight for prolonged periods can cause deterioration of plastics CAUTION Before any maintenance o...

Страница 4: ...l SS outer pistons DIN flange 0458 A2 Plastic Accu Flo 24V DC coil Wil Gard II 220V DIN flange 0567 Split manifold Accu Flo 24V DC coil 0570 Split manifold Accu Flo 24V AC 12V DC coil 0509 adapter blo...

Страница 5: ...let valve ball and fill the liquid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pres surized air to the back side of diaphragm B The pressurized air...

Страница 6: ...F H G J H J M K L R N P B C D E F G M 25 mm 1 ANSI DIN FLANGE LIQUID INLET 25 mm 1 ANSI DIN FLANGE LIQUID DISCHARGE FLANGE 150 pound class DIMENSIONS ITEM METRIC mm STANDARD inch A 297 11 7 B 74 2 9 C...

Страница 7: ...INLET 25 mm 1 ANSI DIN FLANGE LIQUID DISCHARGE 25 mm 1 ANSI DIN FLANGE LIQUID INLET 25 mm 1 ANSI DIN FLANGE LIQUID DISCHARGE DIMENSIONS ITEM METRIC mm STANDARD inch A 297 11 7 B 74 2 9 C 147 5 8 D 307...

Страница 8: ...pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve Nm3 h LPM Height 335 mm 13 2 Width 297 mm 11 7 Depth 239 mm 9 4 Est Ship Weight Polyp...

Страница 9: ...umps should be specified so that daily operation parameters will fall in the center of the pump performance curve Nm3 h LPM SECTION 5D PERFORMANCE CURVES A2P PLASTIC PTFE FITTED Height 356 mm 14 0 Wid...

Страница 10: ...odified under static air and fluid pressure condition This curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate 0 7ATER ISCHARGE LOW 2ATE These curve...

Страница 11: ...rge enough to supply the volume of air necessary to achieve the desired pumping rate Consult manual for perfor mance information The use of an air filter before the pump will ensure that the majority...

Страница 12: ...essure viscosity and abrasiveness of process fluid all effect the parts life of a Wilden pump Periodic inspections have been found to offer the best means for preventing unscheduled pump downtime Pers...

Страница 13: ...ck for sticking ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check valves and o ring with the proper elastomers 5 Check to...

Страница 14: ...comes in both PVDF and polypropylene The single piece center section consisting of center block and air chambers is molded of polypropylene All o rings used in the pump are of a special material and s...

Страница 15: ...p bands that secure the liquid cham bers to the center section Step 9 Figure 9 Rotate the clamp bands so that they can be removed Step 4 Figure 4 Remove the top liquid retainer to expose the valve bal...

Страница 16: ...mbly from center section assembly Step 13 Figure 13 To remove the remaining diaphragm assembly from the shaft secure shaft with soft jaws a vise fitted with plywood or other suitable material to ensur...

Страница 17: ...ean the inside of the center section shaft bushing to ensure no damage is done to new seals Stainless bolts should be lubed to reduce the possibility of seizing during tightening Be sure to tighten ou...

Страница 18: ...16 WILDEN PUMP ENGINEERING LLC WIL 10070 E 03 Adapter Block Version SECTION 9A EXPLODED VIEW PARTS LISTING A2T PLASTIC ACCU FLO PTFE Assembly...

Страница 19: ...hragm 2 N R N R 02 1060 51 02 1060 51 27 Tee Section O Ring 4 02 1300 60 400 02 1300 60 400 28 Clamp Band Assembly 2 02 7300 03 400 02 7300 03 400 02 7300 03 400 02 7300 03 400 29 Clamp Band Bolt 5 16...

Страница 20: ...18 WILDEN PUMP ENGINEERING LLC WIL 10070 E 03 SECTION 9B EXPLODED VIEW PARTS LISTING A2P PLASTIC ACCU FLO Standard Assembly Adapter Block Version PTFE Assembly...

Страница 21: ...2 5160 21 400 02 5160 20 400 02 5160 21 400 24 Top Retainer 2 02 5411 20 400 02 5411 21 400 02 5411 20 400 02 5411 21 400 25 Bottom Retainer 2 02 5420 20 400 02 5420 21 400 02 5420 20 400 02 5420 21 4...

Страница 22: ...1010 56 02 1080 56 N A N A N A N A Wil Flex Orange 02 1010 58 02 1080 58 02 1200 58 400 02 1300 58 400 02 1220 58 02 1230 58 Neoprene Backup Black 02 1060 511 N A N A N A N A N A 1 Saniflex back up di...

Страница 23: ...omes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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