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Basics and Assembly

Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

21

Remedy:

Match configuration and hardware structure.

Behavior:

After PowerON all of the RUN LEDs up to the defective module are
flashing. With all following modules the MF LED is on and the RUN LED is
off.

Reason:

The module on the right of the flashing modules is defective.

Remedy:

Replace the defective module.

3.7

Installation guidelines

The installation guidelines contain information about the interference free deployment of
system

ricos

FLEX. There is the description of the ways, interference may occur in your

control, how you can make sure the electromagnetic digestibility (EMC), and how you
manage the isolation.

Electromagnetic digestibility (EMC) means the ability of an electrical device, to function
error free in an electromagnetic environment without being interferenced res. without
interferencing the environment.

All system

ricos

FLEX components are developed for the deployment in industrial

environments and fulfill high demands on the EMC. Nevertheless you should project an
EMC planning before installing the components and take conceivable interference causes
into account.

Electromagnetic interferences may interfere your control via different ways:

•

Electromagnetic fields (RF coupling)

•

Magnetic fields with power frequency

•

I/O signal conductors

•

Bus system

•

Current supply

•

Protected earth conductor

Depending on the spreading medium (lead bound or lead free) and the distance to the
interference cause, interferences to your control occur by means of different coupling
mechanisms.

One differs:

•

galvanic coupling

•

capacitive coupling

•

inductive coupling

•

radiant coupling

In the most times it is enough to take care of some elementary rules to guarantee the
EMC. Please regard the following basic rules when installing your PLC.

•

Take care of a correct area-wide grounding of the inactive metal parts when installing
your components.

−

Install a central connection between the ground and the protected earth conductor
system.

−

Connect all inactive metal extensive and impedance-low.

−

Please try not to use aluminum parts. Aluminum is easily oxidizing and is therefore less
suitable for grounding.

Module failure

General

What means
EMC?

Possible
interference

causes

Basic rules for

EMC

RUN
MF

RUN
MF

RUN
MF

RUN
MF

RUN
MF

RUN
MF

RUN
MF

RUN
MF

RUN
MF

RUN
MF

«
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»

Содержание ricos FLEX

Страница 1: ...EX digital input modules digital output modules 83 036 2100 0 83 036 2200 0 83 036 2300 0 83 036 3100 0 83 036 3110 0 83 036 3150 0 83 036 3200 0 83 036 3210 0 83 036 3300 0 USER MANUAL Dok Nr BA000941 Stand 01 2014 Rev A ...

Страница 2: ...the time of publishing Nevertheless the authors retain the right to modify the information This customer document describes all the hardware units and functions known at the present time Descriptions may be included for units which are not present at the customer site The exact scope of delivery is described in the respective purchase contract For more information regarding CE marking and Declarat...

Страница 3: ... 11 3 3 Installation 11 3 4 Demounting and module exchange 14 3 5 Wiring 17 3 6 Trouble shooting LED 20 3 7 Installation guidelines 21 3 8 General data 23 4 Digital Input 25 4 1 ricos FLEX 2xDI DC 24 V 25 4 2 ricos FLEX 4xDI DC 24 V 27 4 3 ricos FLEX 8xDI DC 24 V 30 5 Digital Output 34 5 1 ricos FLEX 2xDO DC 24 V 0 5 A 34 5 2 ricos FLEX 2xDO DC 24 V 2 A 37 5 3 ricos FLEX 4xDO DC 24 V 0 5 A 39 5 4 ...

Страница 4: ...X digital input module 2xDI DC 24 V 83 036 2100 0 01 1 1 2 ricos FLEX digital input module 4xDI DC 24 V 83 036 2200 0 01 1 1 2 ricos FLEX digital input module 8xDI DC 24 V 83 036 2300 0 01 1 1 2 ricos FLEX digital output module 2xDO DC 24 V 0 5 A 83 036 3100 0 01 1 1 2 ricos FLEX digital output module 2xDO DC 24 V 2 A 83 036 3110 0 01 1 1 2 ricos FLEX digital output module 2xDO DC 30 V 3 A RELAY 8...

Страница 5: ...ble Warning Possible danger Not heeding this warning can lead to minor injuries Attention Damages to property is likely if these warnings are not heeded Caution Damages to property by electrostatic charges is likely if these warnings are not heeded NOTE Supplementary information and useful tips DANGER WARNING ATTENTION NOTE ...

Страница 6: ...all personnel in the project design department installation department commissioning operation The following conditions must be met before using or commissioning the components described in this manual Modification to the process control system should only be carried out when the system has been disconnected from power Installation and modifications only by properly trained personnel The national ...

Страница 7: ...gies and voltages that are far less than the human threshold of perception These voltages can occur where persons do not discharge themselves before handling electrostatic sensitive modules and they can damage components thereby causing the module to become inoperable or unusable Modules that have been damaged by electrostatic discharges can fail after a temperature change mechanical shock or chan...

Страница 8: ...e modules may be replaced with standing wiring By deployment of the power modules in contrasting colors within the system further isolated areas may be defined for the DC 24 V power section supply respectively the electronic power supply may be extended with 2 A The system ricos FLEX consists of the following components Bus coupler Periphery modules Power modules Accessories Bus coupler With a bus...

Страница 9: ... shaped terminal for wiring Additionally the terminal module has a locking system for fixing at a mounting rail By means of this locking system your ricos FLEX system may be assembled outside of your switchgear cabinet to be later mounted there as whole system Electronic module The functionality of a ricos FLEX extension module is defined by the electronic module which is mounted to the terminal m...

Страница 10: ...hield bus carrier serves to carry the shield bus 10 mm x 3 mm to connect cable shields Shield bus carriers shield bus and shield fixings are not in the scope of delivery They are only available as accessories The shield bus carrier is mounted underneath the terminal of the terminal module With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus car...

Страница 11: ...ere is a locking lever at the top side of the terminal module For mounting and demounting this locking lever is to be turned upwards until this engages audible Now the module may be pulled forward For mounting plug the module to the module installed before and push the module to the mounting rail guided by the strips at the upper and lower side of the module The module is fixed to the mounting rai...

Страница 12: ... 1 2 3 The modules were directly be mounted to the mounting rail and so connected to the backplane bus and the power supply for the electronic and power section Up to 64 modules may be mounted Please consider here that the sum current of the electronic power supply does not exceed the maximum value of 3 A By means of the power module PW 24 V 5 V TM order number 83 036 0040 0 the current of the ele...

Страница 13: ...ing lever downward Before mounting the periphery modules you have to remove the bus cover at the right side of the Head module by pulling it forward Keep the cover for later mounting 1 2 Mount the periphery modules you want 1 2 Clack 3 After mounting the whole system to protect the backplane bus connectors at the last module you have to mount the bus cover now Mounting head module e g bus coupler ...

Страница 14: ...e electronic module of the just mounted right module After the mounting it may be plugged again For the exchange of an electronic module the electronic module may be pulled forward after pressing the unlocking lever at the lower side of the module For installation plug the electronic module guided by the strips at the lower side until this engages audible to the terminal module 1 Press 2 Pull Clac...

Страница 15: ...you have removed before 4 5 6 Bus interface and power module of a head module may not be separeted Here you may only exchange the electronic module Remove if exists the wiring of the head module More about this may be found at Wiring Press the unlocking lever at the lower side of the just mounted right module and pull it forward Turn all the locking lever of the head module to be exchanged upwards...

Страница 16: ... module group More about this may be found at Wiring Press the unlocking lever at the lower side of the just mounted right module of the module group and pull it forward Turn all the locking lever of the module group to be exchanged upwards 1 Pull the module group forward 2 For mounting turn all the locking lever of the module group to be mounted upwards To mount the module group put it to the gap...

Страница 17: ... this type of connection is vibration proof 10mm Umax 240 V AC 30 V DC Imax 10 A Cross section 0 08 mm2 1 5 mm2 AWG 28 16 Stripping length 10 mm Insert a suited screwdriver at an angel into the square opening as shown step 1 Press and hold the screwdriver in the opposite direction to open the contact spring Insert the stripped end of wire into the round opening step 2 You can use wires with a cros...

Страница 18: ...e I O area of the power module PW 24 V 5 V order number 83 036 0040 0 should also be externally protected with a 1 A fuse fast respectively by a line circuit breaker 1A characteristics Z After PowerON of the System ricos FLEX the LEDs RUN respectively MF get on so far as the sum current does not exceed 3 A With a sum current greater than 3 A the LEDs may not be activated Here the power module with...

Страница 19: ...upler and I O area 3 DC 24 V for power section supply I O area max 4 A 4 DC 24 V for electronic power supply I O area To attach the shield the mounting of shield bus carriers are necessary The shield bus carrier available as accessory serves to carry the shield bus to connect cable shields The shield bus carrier is mounted underneath the terminal of the terminal module With a flat mounting rail fo...

Страница 20: ...e maximum current for the electronic power supply is exceeded Remedy As soon as the sum current of the electronic power supply is exceeded always place the power module PW 24 V 5 V order number 83 036 0040 0 More concerning this may be found above at Wiring Behavior After PowerON the MF LED of one module respectively more modules flashes The RUN LED remains off Reason At this position a module is ...

Страница 21: ...lanning before installing the components and take conceivable interference causes into account Electromagnetic interferences may interfere your control via different ways Electromagnetic fields RF coupling Magnetic fields with power frequency I O signal conductors Bus system Current supply Protected earth conductor Depending on the spreading medium lead bound or lead free and the distance to the i...

Страница 22: ...r lay sufficiently dimensioned potential compensation lines Electrical magnetically and electromagnetic interference fields are weakened by means of an isolation one talks of absorption Via the isolation rail that is connected conductive with the rack interference currents are shunt via cable isolation to the ground Hereby you have to make sure that the connection to the protected earth conductor ...

Страница 23: ... isolation To the field bus Electrically isolated To the process level Electrically isolated Insulation resistance EN 61131 2 Insulation voltage to reference earth Inputs Outputs AC DC 50 V test voltage AC 500 V Protective measures Against short circuit Environment conditions to EN 61131 2 Climatic Storage transport EN 60068 2 14 25 C 70 C Operation Horizontal installation EN 61131 2 0 C 60 C Vert...

Страница 24: ...e degree of severity 2 EN 61000 4 3 HF irradiation casing 80 MHz 1000 MHz 10 V m 80 AM 1 kHz 1 4 GHz 2 0 GHz 3 V m 80 AM 1 kHz 2 GHz 2 7 GHz 1 V m 80 AM 1 kHz EN 61000 4 6 HF conducted 150 kHz 80 MHz 10 V 80 AM 1 kHz EN 61000 4 4 Burst degree of severity 3 EN 61000 4 5 Surge installation class 3 Due to the high energetic single pulses with Surge an appropriate external protective circuit with ligh...

Страница 25: ... with de activated electronic power supply 1 3 5 4 6 7 8 9 2 1 Locking lever terminal module 2 Labeling strip 3 Backplane bus 4 LED status indication 5 DC 24 V power section supply 6 Electronic module 7 Terminal module 8 Locking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is OK Bus communication is OK Module status reports ...

Страница 26: ...ndex for access via CANopen SX Subindex for access via EtherCAT Addr Name Bytes Function IX SX 0 Pll 1 State of the inputs Bit 0 DI 0 Bit 1 DI 1 Bit 7 2 reserved 5000h 01h 02h No byte of the output area is used by the module Type Order number ricos FLEX 2xDI DC 24 V 83 036 2100 0 Current consumption power loss Current consumption from backplane bus 55 mA Power loss 0 5 W Technical data digital inp...

Страница 27: ...ps to Between channels and backplane bus Insulation tested with DC 500 V Safety Safety protocol Safety requirements Secure user address Watchdog Two channels Test pulse outputs Datasizes Input bytes 1 Output bytes 0 Parameter bytes 0 Diagnostic bytes 0 Housing Material PPE PPE GF10 Mounting Profile rail 35 mm Mechanical data Dimensions WxHxD 12 9 x 109 x 76 5 mm Weight 60 g Environmental condition...

Страница 28: ... possible Module status reports an error Error at bus power supply Error in configuration see Basics DI x green Digital input is set on off blinks with 2 Hz For wires with a cross section of 0 08 mm2 up to 1 5 mm2 2 6 3 7 4 8 1 5 1 2 3 4 5 6 7 8 2 6 3 7 4 8 1 5 DI DC24V 0V 0 1 2 3 Position Function Type Description 1 DI 0 I Digital input DI 0 2 DC 24 V O DC 24 V for sensor 3 DI 2 I Digital input D...

Страница 29: ...value DC 20 4 28 8 V Input voltage for signal 0 DC 0 5 V Input voltage for signal 1 DC 15 28 8 V Input voltage hysteresis Frequency range Input resistance Input current for signal 1 3 mA Connection of Two Wire BEROs possible Max permissible BERO quiescent current 0 5 mA Input delay of 0 to 1 3 ms Input delay of 1 to 0 3 ms Number of simultaneously utilizable inputs horizontal configuration 4 Numbe...

Страница 30: ...508 certification yes 4 3 ricos FLEX 8xDI DC 24 V The electronic module collects the binary control signals from the process level and transmits them isolated to the central bus system It has 8 channels and their status is monitored via LEDs 8 digital inputs isolated to the backplane bus Suited for switches and approximate switches Status indication of the channels via LEDs also with de activated ...

Страница 31: ...4V DC24V 0 2 4 6 7 5 3 1 Position Function Type Description 1 DI 0 I Digital input DI 0 2 DI 2 I Digital input DI 2 3 DI 4 I Digital input DI 4 4 DI 6 I Digital input DI 6 5 DI 1 I Digital input DI 1 6 DI 3 I Digital input DI 3 7 DI 5 I Digital input DI 5 8 DI 7 I Digital input DI 7 I Input At CPU PROFIBUS and PROFINET the input respectively out area is embedded to the corresponding address area I...

Страница 32: ...nput delay of 0 to 1 3 ms Input delay of 1 to 0 3 ms Number of simultaneously utilizable inputs horizontal configuration 8 Number of simultaneously utilizable inputs vertical configuration 8 Input characteristic curve IEC 61131 2 type 1 Initial data size 8 Bit Status information alarms diagnostics Status display green LED per channel Interrupts no Process alarm no Diagnostic interrupt no Diagnosti...

Страница 33: ...ic GmbH BA000941 01 2014 Rev A 33 Mechanical data Dimensions WxHxD 12 9 x 109 x 76 5 mm Weight 60 g Environmental conditions Operating temperature 0 C to 60 C Storage temperature 25 C to 70 C Certifications UL508 certification yes ...

Страница 34: ...ng strip 3 Backplane bus 4 LED status indication 5 DC 24 V power section supply 6 Electronic module 7 Terminal module 8 Locking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is OK Bus communication is OK Module status reports an error with overload short circuit or overheat Bus communication is not possible Module status repo...

Страница 35: ...dule Addr Name Bytes Function IX SX 0 PlQ 1 State of the outputs Bit 0 DO 0 Bit 1 DO 1 Bit 7 2 reserved 5200h 01h 02h Type Order number ricos FLEX 2xDO DC 24 V 0 5 A 83 036 3100 0 Current consumption power loss Current consumption from backplane bus 55 mA Power loss 0 4 W Technical data digital outputs Number of outputs 2 Cable length shielded 1000 m Cable length unshielded 600 m Rated load voltag...

Страница 36: ...e 2 Bit Status information alarms diagnostics Status display green LED per channel Interrupts no Process alarm no Diagnostic interrupt no Diagnostic functions no Diagnostics information read out none Module state green LED Module error display red LED Channel error display none Isolation Between channels Between channels of groups to Between channels and backplane bus Insulation tested with DC 500...

Страница 37: ...ocking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is OK Bus communication is OK Module status reports an error with overload short circuit or overheat Bus communication is not possible Module status reports an error with overload short circuit or overheat Error at bus power supply Error in configuration see Basics DO x gre...

Страница 38: ...ption from load voltage L without load 10 mA Total current per group horizontal configuration 40 C 4 A Total current per group horizontal configuration 60 C 4 A Total current per group vertical configuration 4 A Output current at signal 1 rated value 2 A Output delay of 0 to 1 100 µs Output delay of 1 to 0 250 µs Minimum load current Lamp load 10 W Parallel switching of outputs for redundant contr...

Страница 39: ...itoring Datasizes Input bytes 0 Output bytes 1 Parameter bytes 0 Diagnostic bytes 0 Housing Material PPE PPE GF10 Mounting Profile rail 35 mm Mechanical data Dimensions WxHxD 12 9 x 109 x 76 5 mm Weight 60 g Environmental conditions Operating temperature 0 C to 60 C Storage temperature 25 C to 70 C Certifications UL508 certification yes 5 3 ricos FLEX 4xDO DC 24 V 0 5 A The electronic module accep...

Страница 40: ...unication is not possible Module status reports an error with overload short circuit or overheat Error at bus power supply Error in configuration see Basics DO x green Digital output is set on off blinks with 2 Hz For wires with a cross section of 0 08 mm2 up to 1 5 mm2 2 6 3 7 4 8 1 5 1 2 3 4 5 6 7 8 2 6 3 7 4 8 1 5 DO DC24V 0V 0 1 2 3 Position Function Type Description 1 DO 0 O Digital output DO...

Страница 41: ...otal current per group horizontal configuration 60 C 2 A Total current per group vertical configuration 2 A Output current at signal 1 rated value 0 5 A Output delay of 0 to 1 30 µs Output delay of 1 to 0 175 µs Minimum load current Lamp load 10 W Parallel switching of outputs for redundant control of a load not possible Parallel switching of outputs for increased power not possible Actuation of d...

Страница 42: ...12 9 x 109 x 76 5 mm Weight 60 g Environmental conditions Operating temperature 0 C to 60 C Storage temperature 25 C to 70 C Certifications UL508 certification yes 5 4 ricos FLEX 4xDO DC 24 V 2 A The electronic module accepts binary control signals from the central bus system and transfers them to the process level via outputs It has 4 channels and their status is monitored via LEDs 4 digital 2 A ...

Страница 43: ... 8 1 5 DO DC24V 0V 0 1 2 3 Position Function Type Description 1 DO 0 O Digital output DO 0 2 0 V O GND for actuator DO 0 3 DO 2 O Digital output DO 2 4 0 V O GND for actuator DO 2 5 DO 1 O Digital output DO 1 6 0 V O GND for actuator DO 1 7 DO 3 O Digital output DO 3 8 0 V O GND for actuator DO 3 O Output At CPU PROFIBUS and PROFINET the input respectively out area is embedded to the corresponding...

Страница 44: ...le Parallel switching of outputs for increased power not possible Actuation of digital input Switching frequency with resistive load max 1000 Hz Switching frequency with inductive load max 0 5 Hz Switching frequency on lamp load max 10 Hz Internal limitation of inductive shut off voltage L 52 V Short circuit protection of output yes electronic Trigger level 2 7 A Number of operating cycle of relay...

Страница 45: ...s 8 digital outputs isolated to the backplane bus Status indication of the channels via LEDs 1 3 5 4 6 7 8 9 2 1 Locking lever terminal module 2 Labeling strip 3 Backplane bus 4 LED status indication 5 DC 24 V power section supply 6 Electronic module 7 Terminal module 8 Locking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is...

Страница 46: ...he corresponding address area IX Index for access via CANopen SX Subindex for access via EtherCAT No byte ot the input area is used by the module Addr Name Bytes Function IX SX 0 PlQ 1 State of the outputs Bit 0 DO 0 Bit 1 DO 1 Bit 2 DO 2 Bit 3 DO 3 Bit 4 DO 4 Bit 5 DO 5 Bit 6 DO 6 Bit 7 DO 7 6200h 01h 02h 03h 04h 05h 06h 07h 08h Type Order number ricos FLEX 8xDO DC 24 V 0 5 A 83 036 3300 0 Curren...

Страница 47: ...ction of output yes electronic Trigger level 1 A Number of operating cycle of relay outputs Switching capacity of contacts Output data size 8 Bit Status information alarms diagnostics Status display green LED per channel Interrupts no Process alarm no Diagnostic interrupt no Diagnostic functions no Diagnostics information read out none Module state green LED Module error display red SF LED Channel...

Страница 48: ...indication 5 DC 24 V power section supply 6 Electronic module 7 Terminal module 8 Locking lever electronic module 9 Terminal LED Color Description RUN green RUN MF MF red Bus communication is OK Module status is OK Bus communication is OK Module status reports an error Bus communication is not possible Module status reports an error Error at bus power supply Error in configuration see Basics DO x ...

Страница 49: ...he module Addr Name Bytes Function IX SX 0 PlQ 1 State of the outputs Bit 0 DO 0 Bit 1 DO 1 Bit 7 2 reserved 5200h 01h 02h Type Order number ricos FLEX 2xDO DC 30 V 3 A RELAY 83 036 3150 0 Current consumption power loss Current consumption from backplane bus 130 mA Power loss 0 7 W Technical data digital outputs Number of outputs 2 Cable length shielded Cable length unshielded Rated load voltage D...

Страница 50: ...on alarms diagnostics Status display red LED per channel Interrupts no Process alarm no Diagnostic interrupt no Diagnostic functions no Diagnostics information read out none Module state green LED Module error display red LED Channel error display none Isolation Between channels Between channels of groups to Between channels and backplane bus Insulation tested with DC 500 V Safety Safety protocol ...

Страница 51: ...Recommended literature Wieland Electric GmbH BA000941 01 2014 Rev A 51 6 Recommended literature ...

Страница 52: ...FAQ 52 Wieland Electric GmbH BA000941 01 2014 Rev A 7 FAQ ...

Страница 53: ... Support For the latest information about our product please check the following websites http www wieland electric com http eshop wieland electric com Technical Support Industrieautomation Elektronik Hotline 49 951 93 24 995 E Mail AT TS wieland electric com ...

Страница 54: ...Wieland Electric GmbH BA000941 01 2014 Rev A ...

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