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Contents

06/06/19

Working Instructions WIDOS HRG 6, Segment

Page 5 of 47

STARTING AND OPERATING

............................................................................................ 20

5.1

Safety indications

...................................................................................................................... 20

5.2

Starting

..................................................................................................................................... 20

5.3

Setting the heating element temperature

................................................................................... 21

5.4

Welding process

........................................................................................................................ 21

5.5

Welding angles

.......................................................................................................................... 23

WELDING LOG AND TABLES

............................................................................................ 24

MAINTENANCE / REPAIR / TRANSPORT

........................................................................... 28

7.1

In general

.................................................................................................................................. 28

7.2

Basic machine

........................................................................................................................... 28

7.3

Clamping elements

.................................................................................................................... 28

7.4

Checking and refilling the hydraulic oil

...................................................................................... 28

7.5

Planer

........................................................................................................................................ 29

7.6

Transport

................................................................................................................................... 29

7.7

Disposal

.................................................................................................................................... 29

ELECTRIC AND HYDRAULIC DIAGRAMS

........................................................................... 30

SPARE PARTS LIST

.......................................................................................................... 45

DECLARATION OF CONFORMITY

...................................................................................... 47

Содержание HRG 6 Segment

Страница 1: ...5 Phone 49 7152 9939 0 Wilhelm Dommer S hne D 71254 Ditzingen Fax 49 7152 9939 40 GmbH info widos de Internet www widos de Working Instructions Translation Heat Ring Welding Device WIDOS HRG 6 Segment...

Страница 2: ...HRG 6 Segment Serial number year of construction see nameplate Customer entries Inventory No Place of working Order of spare parts and after sales service Address of the manufacturer WIDOS Wilhelm Dom...

Страница 3: ...in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us abou...

Страница 4: ...2 5 Information about safety precautions 11 2 6 Instructions for the staff 11 2 7 Dangers while handling the machine 11 2 8 Dangers caused by electric energy 12 2 9 Specific dangers 12 2 9 1 Danger o...

Страница 5: ...temperature 21 5 4 Welding process 21 5 5 Welding angles 23 6 WELDING LOG AND TABLES 24 7 MAINTENANCE REPAIR TRANSPORT 28 7 1 In general 28 7 2 Basic machine 28 7 3 Clamping elements 28 7 4 Checking...

Страница 6: ...nally available The ring heating element is nonstick coated electronically controlled and supervised according to DVS guideline 2208 Any other use of this control unit is considered not to be purpose...

Страница 7: ...ear protection When using the named pipe materials and when welding below 260 C no toxicant damp arises Ambient conditions in the welding area take care for cleanness no dust at the welding area if se...

Страница 8: ...10 Feeding CEE 16 A phase inverter Outside 684 mm active surface Surface nonstick coated Attached elements Electronic temperature control Control lamp Connecting cable Weight appr 40 kg 1 4 1 5 Basic...

Страница 9: ...s WIDOS HRG 6 Segment Page 9 of 47 1 5 Equipment and accessories Following tools and accessories are part of the delivery 1 Allan key short size 7 1 Fork fork wrench size 24 1 Socket spanner size 27 F...

Страница 10: ...e indications may cause heavy crushings of parts of the body resp damages of parts of the machine This symbol means a possible dangerous situation due to hot surfaces The disrespect of these indicatio...

Страница 11: ...machine have to be in a clear readable condition Every time the machine changes hands or is being rent to third persons the working instructions are to be sent along with and their importance is to be...

Страница 12: ...up to more than 200 C Do not touch the surfaces of the heating element Do not leave the heating element unattended Take enough safety distance to inflammable materials Wear safety gloves 2 9 2 Danger...

Страница 13: ...may be made on the machine without permission of the manufacturer Machine parts which are not in a perfect condition are to be replaced immediately Only use original WIDOS spare and wear parts In cas...

Страница 14: ...g element is inserted and the pipes are pressed against the heating element under defined adjusting pressure This process is called adjusting After the prescribed bead height being reached pressure is...

Страница 15: ...lay of the hydraulic pressure 5 Push button By pressing the push button the motor switches over from 1450 rpm up to 2900 rpm high speed 6 Control valve Opening and closing the movable clamping ring th...

Страница 16: ...ting bolt Insert the heating element with supporting bolts on the clamping beams on the reception box 12 Grip Holding and guidance the heating element 13 Controller Setting the heating element tempera...

Страница 17: ...Insert the planer with the supporting bolts in the locking forks of the clamping rings reception box 18 Connnecting cable with plug CEE 16A Connect with socket 400 V 16 A on hydraulic aggregat 19 Scr...

Страница 18: ...the handle must turn downwards otherwise it is not applied correctly Switch the planer on off by the on off switch Turn and remove the safety bolt again before you remove the planer from the basic mac...

Страница 19: ...each clamping ring up to 11 25 For this purpose detach the hexagon socket screws at the adaptor plate in the front and rear adjust the clamping ring to the requested angle up to 11 25 by scale and ma...

Страница 20: ...th a power distributor with a FI security protective switch 5 2 Starting Check the oil level of the hydraulic system before each starting of the machine in order to avoid damages on the pump If necess...

Страница 21: ...ertain pulse position ratio 5 4 Welding process The respectively valid welding prescriptions ISO CEN DVS are to be followed basically Wear safety gloves as protection against combustion A stop watch m...

Страница 22: ...riple has generated Drive the pipes apart until the chip tears off valve lever on BACKWARDS only then switch off the planer Turn and remove the locking bolt afterwards lift the planer out of the machi...

Страница 23: ...ding pressure is built up press the stop watch and keep the control lever for approximately 10s on position pressure so that the hydraulic accumulator can be filled During the cooling time re adjust p...

Страница 24: ...9939 40 GmbH info widos de Internet www widos de 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 24 of 47 6 Welding log and tables You can access our website and select our welding tables via...

Страница 25: ...Welding log and tables Chapter 6 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 25 of 47...

Страница 26: ...ic machine are to be kept clean and need to be covered with a thin oil film if they are not being used The linear guides must be cleaned every week e g with a brush Dirty guides may cramp and run heav...

Страница 27: ...remove the cover of planer Loose the screw for tension the chain and swivel the screw with gear pinion The screw for tensing the chain must be hand tensioned Afterwards mount the cover of planer 7 6 T...

Страница 28: ...5 Phone 49 7152 9939 0 Wilhelm Dommer S hne D 71254 Ditzingen Fax 49 7152 9939 40 GmbH info widos de Internet www widos de 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 30 of 47 8 Electric an...

Страница 29: ...Wiring diagrams Chapter 8 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 31 of 47...

Страница 30: ...Wiring diagrams Chapter 8 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 32 of 47...

Страница 31: ...Wiring diagrams Chapter 8 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 33 of 47...

Страница 32: ...Wiring diagrams Chapter 8 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 34 of 47...

Страница 33: ...Wiring diagrams Chapter 8 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 35 of 47...

Страница 34: ...Wiring diagrams Chapter 8 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 36 of 47...

Страница 35: ...e D 71254 Ditzingen Fax 49 7152 9939 40 GmbH info widos de Internet www widos de 06 06 19 Working Instructions WIDOS HRG 6 Segment Page 45 of 47 9 Spare parts list You can access our website and selec...

Страница 36: ...t the conformity is declared for Standard Title DIN EN ISO 12100 Safety of machines basic concepts general layout guidelines DIN EN 60204 1 Electric equipment of industrial machines DIN EN 60555 DIN E...

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