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Kunststoffschweißtechnik

WIDOS

 

Einsteinstr. 5 

Telephone  +49 (0) 71 52 / 99 39 - 0 

W. Dommer Söhne GmbH  D-71254  Ditzingen-Heimerdingen  Telefax 

+49 (0) 71 52 / 99 39 - 40 

 E-mail: 

[email protected] 

Internet 

www.widos.de 

 

18.07.2013 Working 

Instructions 

 WIDOS ESI 4000 

Page 15 of 37 

5. Starting and operating 

The instructions of this chapter are supposed to guide you in the operation of the machine and 
lead you during the appropriate starting of the machine. 

This includes: 

  the safe operation of the machine; 

  using all possible options of the machine; 

  economic operation of the machine. 

 

5.1. Security 

advice 

 

The machine only has to be introduced and used by skilled persons. For their qualification 
they can pass an exam of plastic welding according to DVS and DVGW. 

 

In cases of danger for man and machine, immediately press the emergency switch, turn off 
the main plug or pull the power plug. 

 

Having finished the welding work and during intervals you have to turn off the machine. 
Furthermore you have to control that no unauthorized person can use the machine. 

 

The operation on building sites is only allowed via power distributor with FI security switch 
according to VDE 0100. 

  Observe the environmental conditions: 

The welding must not be carried out with direct solar radiation, if necessary erect welding 
shield. 

  With temperatures below 5° C, measurements have to be taken: 

If necessary erect welding tent or heat pipe ends. 

The device ESI 4000 is connected to the local mains supply 230 V / 16 A / 50 Hz resp. to a 
generator (Chapter: 5.1.1.). 
 
 

5.1.1.  How to work while using a generator 

The nominal capacity of the generator is depending upon the size of the sockets, the 
connecting circumstances, the environmental conditions, the generator type and the 
adjustment traits. The nominal capacity of the generator is single-phase, 220 – 240 V / 50 – 60 
Hz. 

Socket size: 

Generator type: 

< d 160 mm 

3,2 kW mechanically controlled 

> d 160 mm 

4,0 kW mechanically controlled 

5,0 kW electronically controlled 

Always start the generator first, connect the device ESI 4000 with a idling voltage being 
adjusted up to 230 V. 

After the welding always detach the ESI 4000 first, afterwards switch off the generator. 

 

During welding do not connect any other consumer to the generator at the same 
time 

 

Содержание ESI 4000

Страница 1: ...GmbH D 71254 Ditzingen Heimerdingen Telefax 49 0 71 52 99 39 40 E mail info widos de Internet www widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing dire...

Страница 2: ...cation Order of spare parts and sales service Manufacturer s address WIDOS W Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Telephone 49 0 71 52 99 39 0 Telefax 49 0 71 52 99 39 40 E m...

Страница 3: ...in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us abo...

Страница 4: ...onnecting line 9 2 7 Danger of combustion at the socket 9 2 8 Danger by toxic vapors 9 2 9 Warranty and liability 10 3 FUNCTIONAL DESCRIPTION 11 4 INDICATING AND OPERATING ELEMENTS 12 4 1 Overview dev...

Страница 5: ...12 Traceability how to activate information and pipe length 29 5 13 How to ask for project name prior to each welding 30 5 14 How to delete the memory 31 5 15 Welding data management 32 5 16 Possible...

Страница 6: ...ser s side Also part of the purpose oriented use is respecting all the indications of the working instructions and performing the inspection and maintenance works 1 2 Safety measures In case of wrong...

Страница 7: ...d optional Size WxHxD 410 x 450 x 330 mm Weight 6 4 kg Packing case aluminium optional Size WxHxD 400 x 400 x 300 mm Weight 4 5 kg 1 6 Equipment Piece Denomination Function 1 General authorization car...

Страница 8: ...ibly dangerous situation due to hot surfaces The disrespect of these indications may lead to heavy burns respectively to ignition or even fire This symbol indicates a possible danger due to toxic vapo...

Страница 9: ...ose connections and damaged cables have to be immediately replaced The device has to be protected against humidity Only qualified WIDOS personnel resp authorized service partners are allowed to open t...

Страница 10: ...jects are suspended if they are caused by one or several of the following reasons not using the machine according to the prescriptions improper transport building up starting and operating the machine...

Страница 11: ...lding process in which pipes are welded to a fitting The prepared pipes are fed into the socket and then aligned and clamped in the clamping tool The contacts are plugged to the socket The sockets are...

Страница 12: ...0 E mail info widos de Internet www widos de 18 07 2013 Working Instructions WIDOS ESI 4000 Page 12 of 37 4 Indicating and operating elements 4 1 Overview device Transport case Support device with sec...

Страница 13: ...r with handle 2 Control panel with display and buttons chapter 4 3 3 Bar code reading pen to authorize and read in the socket codes here pouched in the safety bag 4 Plug with connector for adaptors co...

Страница 14: ...4 3 Control panel No Denomination Function 15 Display indicates working steps and status messages several values can be indicated at once 16 buttons for manually entering socket code number parameter...

Страница 15: ...an use the machine The operation on building sites is only allowed via power distributor with FI security switch according to VDE 0100 Observe the environmental conditions The welding must not be carr...

Страница 16: ...evice e g in the trench Keep card dry and clean Do not fold card or expose to strong magnetic fields The card is not transferable 5 2 4 Bar code reading pen In order to read in the bar codes equally d...

Страница 17: ...er into the USB interface in your PC As soon as the USB card reader has been plugged it appears as removable medium in the drive list Open the WIDOS folder there you will find WICON2000 viewer for con...

Страница 18: ...software version Serial number of device After a few seconds the display changes to Display 2nd line 000 Weldings free 0000 SD card Number of free disc space in memory RAM Number of free disc space o...

Страница 19: ...the socket via the bar code reading pen this is confirmed by a signal Display 2nd line Error Socket does not fit to code Appears if socket and pipes do not match or if socket still is too warm after a...

Страница 20: ...few seconds the display changes to Display 2nd line Please read addit trac Code 2nd pipe Either Read in traceability 2 of lefthand pipe with barcode reader Or Keep button pressed for 4 s then manually...

Страница 21: ...e name of the last project is overwritten Press Start to jump to the next figure or keep Start pressed to go to the end of the figures or read in barcode of a project name with the barcode reading pen...

Страница 22: ...amped during the cooling time Caution danger of combustion Welding connection is very hot At the end of the cooling time the welding connection is unclamped the welding process is completed 5 6 How to...

Страница 23: ...sed welding time is indicated Welding parameters are indicated Special attention vapors may escape during heating in unfavorable condition material may laterally spurt 3 signals confirm the end of the...

Страница 24: ...hot S Error current failure B user s abort All error messages are logged 5 8 Enter parameters Display 2nd line WIDOS ESI 4000 10 10 2011 10 10 Basic menu Current date and time Simultaneously press and...

Страница 25: ...sting meteorological data confirm digits by pressing and one position to the right by pressing Start confirm data by Start button Display 2nd line copy _ Store data on SD card In case the SD card is i...

Страница 26: ...ent joint number of last project Confirm by Start Display 2nd line Weather Protect 34 31 Weather conditions and applied safety measures according to DVS rules Confirm by Start Display 2nd line copy _...

Страница 27: ...item Display 2nd line WIDOS ESI 4000 Please authorize Only possible with general authorization card Authorize by bar code reading pen and general authorization card Display 2nd line WIDOS ESI 4000 10...

Страница 28: ...en and general authorization card Display 2nd line WIDOS ESI 4000 10 10 2011 10 10 Current date and time is indicated Press Start Display 2nd line Authorization yes Welding with or without authorizati...

Страница 29: ...neral authorization card Authorize by bar code reading pen and general authorization card Display 2nd line WIDOS ESI 4000 10 10 2011 10 10 Current date and time is indicated Press Start Display 2nd li...

Страница 30: ...sly press and Start for next menu item Display 2nd line WIDOS ESI 4000 Please authorize Only possible with general authorization card Authorize by bar code reading pen and general authorization card D...

Страница 31: ...ize by bar code reading pen and general authorization card Display 2nd line WIDOS ESI 4000 10 10 2011 10 10 Current date and time is indicated Press Start Display 2nd line Authorization yes Press Star...

Страница 32: ...e sure that this figure is not exceeded error message memory full appears on the display otherwise the first stored welding is overwritten If necessary read out welding data in time 5 16 Possible defe...

Страница 33: ...carried out by company WIDOS GmbH or by a contractual partner Handle the device with care The housing may only be opened by qualified WIDOS personnel or by authorized service partners Regularly check...

Страница 34: ...ommer S hne GmbH D 71254 Ditzingen Heimerdingen Telefax 49 0 71 52 99 39 40 E mail info widos de Internet www widos de 18 07 2013 Working Instructions WIDOS ESI 4000 Page 34 of 37 7 Spare parts list 1...

Страница 35: ...Kunststoffschwei technik Spare parts list Chapter 7 18 07 2013 Working Instructions WIDOS ESI 4000 Page 35 of 37 Accessoires option 39 40 41 42 3 43 44 45 46...

Страница 36: ...1 5m EA09ISHW1 23 Cable screw connection plastic M 25 x 1 5 1 EVS25G 24 Angle screw connection plastic M 25 x 1 5 1 EVWK25G 25 Counter nut M 25 x 1 5 1 EV2225 26 Connecting cable with isolated plug 1...

Страница 37: ...onsibility that the product WIDOS ESI 4000 to which this declaration refers conforms to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 substitute for DIN EN 292 part 1 and 2 Sa...

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