Kunststoffschweißtechnik
Contents
14.02.2012
Working instructions WIDOS 2500 - 250 adjustable
Page 4 of 48
1.
DESCRIPTION OF PRODUCT ...................................................................................... 6
1.1.
Usage and purpose-oriented use ........................................................................................6
1.2.
Safety measures....................................................................................................................6
1.3.
Conformity .............................................................................................................................6
1.4.
Marking of the product .........................................................................................................7
1.4.1.
Technical data ....................................................................................................................7
1.4.1.1.
WIDOS
2500 / OD 250
adjustable
General data......................................................7
1.4.1.2.
Heating element .........................................................................................................7
1.4.1.3.
Planer.........................................................................................................................8
1.4.2.
Equipment and accessories................................................................................................8
2.
SAFETY RULES ............................................................................................................ 9
2.1.
Explanation of the symbols and indications......................................................................9
2.2.
Obligations of the owner....................................................................................................10
2.3.
Obligations of the worker...................................................................................................10
2.4.
Measures of organization...................................................................................................10
2.5.
Information about safety precautions...............................................................................10
2.6.
Instructions for the staff.....................................................................................................10
2.7.
Specific dangers .................................................................................................................11
2.7.1.
Danger of combustion by heating element and welding area...........................................11
2.7.2.
Danger of stumbling over electric wires............................................................................11
2.7.3.
Danger of cutting and catching clothes by the planer.......................................................11
2.7.4.
Danger of crushing at the guide rods................................................................................11
2.7.5.
Risk of injury by noise .......................................................................................................12
2.8.
Structural modifications on the machine .........................................................................12
2.9.
Warranty and liability..........................................................................................................12
3.
FUNCTIONAL DESCRIPTION..................................................................................... 13
4.
OPERATING AND INDICATING ELEMENTS.............................................................. 14
4.1.
Elements on the basic machine ........................................................................................14
4.2.
Elements at planer and heating element ..........................................................................15
5.
STARTING AND OPERATING..................................................................................... 16
5.1.
Starting.................................................................................................................................16
5.2.
Operating .............................................................................................................................16
5.2.1.
Assembling of the machine ..............................................................................................16
5.2.2.
Changing of the reducer inserts........................................................................................17
5.2.3.
Vertical and horizontal mismatch compensation ..............................................................17
5.2.4.
Adjustment of the heating element temperature...............................................................17
5.2.5.
Insertion of the reducer inserts for pipes with OD 50 – 250 mm ......................................18
5.2.6.
How to insert the pipe bracket with pipe supports (optional) ............................................18
5.3.
Welding process .................................................................................................................19
5.3.1.
How to insert and clamp the pipes....................................................................................19
5.3.2.
How to plane the pipes .....................................................................................................19