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Weldmatic Fabricator   |   Operator Manual   |   Model No CP149-2

5

4

SAFE PRACTICES WHEN USING 

WELDING EQUIPMENT
These notes are provided in the interests 

of improving operator safety. They should 

be considered only as a basic guide to 

Safe Working Habits. A full list of Standards 

pertaining to industry is available from 

the Standards Association of Australia, 

also various State Electricity Authorities, 

Departments of Labour and Industry 

or Mines Department and other Local 

Health or Safety Inspection Authorities 

may have additional requirements. 

Australian Standard AS1674.2 provides a 

comprehensive guide to safe practices in 

welding.

Eye Protection
NEVER LOOK AT AN ARC WITHOUT 

PROTECTION. Wear a helmet with safety 

goggles or glasses with side shields 

underneath, with appropriate filter lenses 

protected by clear cover lens. This is a 

MUST for welding, cutting, and chipping to 

protect the eyes from radiant energy and 

flying metal. Replace the cover lens when 

broken, pitted, or spattered.

Recommended Shade Filter Lens

Amps

TIG MMAW MIG Pulsed 

MIG

0-100

10

9

10

12-13

100-150

11

10

10

12-13

150-200 12

10-11

11-12 12-13

200-300 13

11

12-13 12-13

300-400 14

12

13

14

400-500 

13

14

14

500 +

14

14

READ FIRST

The information contained in this 

manual is set out to enable you 

to properly maintain your new 

equipment and ensure that you 

obtain maximum operating efficiency. 
Please ensure that this information 

is kept in a safe place for ready 

reference when required at any 

future time.
When ordering spare parts, please 

quote the model and serial number 

of the power source and part 

number of the item required. All 

relevant numbers are shown in lists 

contained in this manual. Failure to 

supply this information may result in 

unnecessary delays in supplying the 

correct parts.

SAFETY

Before this equipment is put into 

operation, please read the Safe 

Practices section of this manual. 

This will help to avoid possible injury 

due to misuse or improper welding 

applications.

PLASTIC HANDLES ON 

POWER SOURCE

Please note that the handles fitted 

to the Weldmatic power source are 

intended for carrying the equipment 

by hand only.
DO NOT use these handles for 

suspending or mounting the power 

source in any other manner.

Содержание CP149-1

Страница 1: ...MIG Welder WELDING COM AU OPERATORS MANUAL CP149 1 From serial numbers C1492A...

Страница 2: ...f ITW Australia Pty Ltd ABN 63 004 235 063 1300 300 884 Email info welding com au welding com au WELDWELL NEW ZEALAND A Division of ITW New Zealand NZBN 9 429 039 833 129 GST NO 080177186 0800 9353 93...

Страница 3: ...Welding Sequence 12 7 Basic Welding Information 12 8 General Maintenance 14 9 External Trouble Shooting 15 10 Trouble Shooting Chart 16 11 Service Information 18 12 Circuit Diagrams 19 13 Power Sourc...

Страница 4: ...Filter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 READ FIRST The...

Страница 5: ...h or containing materials that emit fumes should not be heated unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a co...

Страница 6: ...washing depending on the combustible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below w...

Страница 7: ...eet metal applications Increasing the wire diameter permits higher welding currents to be selected A common application of G M A W is for welding Mild Steel In this application a Mild Steel solid cons...

Страница 8: ...ps Open Circuit Voltage 16 5 46 V 16 45 V Shipping weight Includes wirefeeder leads 200 kg 200 kg Mains Circuit Breaker Rating 25 Amps 25 Amps Supply plug Min 20 Amp 415 V 3 phase 32 Amp fitted Min 20...

Страница 9: ...elding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 4 POWER SOURCE CONTROLS 7 Wirefeeder Control Socket Connector for control cable from remote wirefeeder 8 Amm...

Страница 10: ...an be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable size and method of installation Refer to AS NZS 3008 1 Table 9 If it becom...

Страница 11: ...regulator and secure with the clamp also supplied Remote Wirefeeder The remote wirefeeder is connected to the Weldmatic Fabricator power source via the composite cable interconnecting lead Check all c...

Страница 12: ...y the consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic Fabricator are Mild Steel Argon 5 to 25 Carbon Dioxide...

Страница 13: ...ccurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the thickness of the metal to...

Страница 14: ...t be removed by the use of a dry low pressure compressed air or a vacuum cleaner The machine should be blown out with compressed air at least every 12 months as grinding dust can settle on PCB compone...

Страница 15: ...re in New Zealand and the following checks do not identify the fault condition the equipment should be returned to the original place of purchase with proof of purchase or contact Weldwell on 06 8341...

Страница 16: ...h the fan running until the machine has cooled sufficiently The duty cycle should be observed and understood No welding current but display on The connections may not be made securely Ensure all conne...

Страница 17: ...atch mode should be switched off Weld is contaminated with small bubbles presence of porosity Air in the gas hose The torch gas hose has not been purged sufficiently The gas hose is not securely conne...

Страница 18: ...e present on the electrical and electronic components It is not intended that persons without suitable training and knowledge attempt to perform service tasks on the components of this welder If the w...

Страница 19: ...19 12 CIRCUIT DIAGRAMS POWER SOURCE Fig 7 Power Source Circuit Diagram OPTIONAL CO HEATER...

Страница 20: ...r Operator Manual Model No CP149 2 20 13 ASSEMBLY AND PARTS LIST WELDMATIC FABRICATOR POWER SOURCE Fig 8 Weldmatic Fabricator Power Source Assembly 7 8 10 9 12 6 5 3 2 1 11 13 15 4 14 16 18 17 20 21 2...

Страница 21: ...58 Socket Dinse 2 13 TC265 5 8 UNF Nipple 1 14 TC266 5 8 UNF Nut 1 15 E0053 Control Socket 3 Pin 1 16 PWA100 Digital Meter Assembly 1 17 L0023 L0032 Control Transformer 415V Control Transformer 380V 1...

Страница 22: ...1 Gas Diffuser Large 4 BE10012 Insulator 5 BEQT3 45 Body Tube 3 x 45 6 GUN002 Handle Kit includes both halves screws trigger 7 GUN003 Trigger Switch 8 GUN006 Rigid Casing 9 BE9165 Small O ring on gas...

Страница 23: ...ead nozzle onto gas diffuser tip and tighten firmly by hand Part Description BEN 3400C Nozzle copper 3 4 I D flush BEN 3414B Nozzle brass 1 4 I D recess BEN 3414C Nozzle copper 3 4 I D 1 4 recess BEN...

Страница 24: ...rranty Term The repair of your products may result in the loss of any user generated data Please ensure that you have made a copy of any data saved on your product Any handling and transportation cost...

Страница 25: ...laced if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits given by this warranty are in addition to other rights and remedies which may be ava...

Страница 26: ...fects listed in the Australian warranty conditions the customer should return the Product to the original place of purchase with proof of purchase or contact Weldwell on 0800 9353 9355 The warranty sh...

Страница 27: ...27 NOTES...

Страница 28: ...Pty Ltd ABN 63 004 235 063 1300 300 884 Email info welding com au welding com au CP149 40 RevB WELDING COM AU WELDWELL NEW ZEALAND A Division of ITW New Zealand NZBN 9 429 039 833 129 GST NO 080177186...

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