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INSTALLATION 

M-GV/2, M-GV/3, M-GV/3+, M-GV 8, M-GV 10 and M-GV 15 — June 2017 — EN

 

9

 

directly  and  that  it  may  not  end  under  water  (refer  to 
Figure 12).  
 

 

Figure 12: Wrong siphon breaker hose routing 
 

(non-WhisperPower siphon breaker) 

 
Water must flow out freely and air has to flow in freely as well. 
Check  the  air  vent  at  regular  intervals.  Open,  clean  and 
lubricate the valve as required.  
 

2.9

 

WET EXHAUST SYSTEM  

2.9.1 

General 

Water is injected in the exhaust system of the generating set. In 
this way the cooling water that has passed the heat exchanger 
is  mixed  with  the  exhaust  gases.  Temperature  and  volume  of 
the  gases  are  thereby  reduced  considerably,  so  that  a  rubber 
exhaust  hose can be used and the level of noise is reduced as 
well.  
 

2.9.2 

Standard exhaust system 

The  generating  set  exhaust  system  must  remain  completely 
independent  and  separate  from  the  exhaust  system  of  any 
other  engine  on  board.  A  water  lock  prevents  the  generating 

set from being flooded by cooling water and should be installed 
as  close  to  the  generating  set  as  possible.  The  lock  must  be 
large enough to hold the entire water volume held in the hose 
from  the  top  of  the  goose  neck  to  the  water  lock.  The  water 
lock must be installed at the lowest point of the exhaust system 
(see Figure 10, ref. 1). 
The  exhaust  hose  must  have  an  inner  diameter  of  40 mm 
(1

5

/

8

”).  The  exhaust  system  must  be  installed  so  that  the  back 

pressure  inside  the  exhaust  does  not  exceed  0,07  bar  (1psi  – 
70 cm  water  column)  and  total  length  from  the  generator  to 
the top of the goose neck or water/separator does not exceed 
3 m (10 ft.). 
The exhaust hose descends from the capsule to the water lock. 
Then  the  hose  rises  via  the  "goose  neck"  to  the  through-hull 
exhaust outlet, situated minimum 50 mm above the water line 
(Figure 13,  ref 5).  The  "goose  neck"  must  be  vertical  and 
situated  preferable  along  the  ship’s  keel  centre  line.  If  the 
generating  set  is  mounted  less  than  600 mm  (24")  above  the 
waterline,  a  "goose  neck"  must  be  installed  to  prevent  the 
engine from overflowing. It is recommended to install an extra 
muffler close to the through-hull fitting. 
 

Because of the small gas flow of the small engine, 
it  is  very  important  to  keep  strictly  to  the 
instructions above. Some mufflers and water locks 
cause too high back pressure. You are advised to 
use  a  WhisperPower  installation  kit  or  check  the 
back pressure. Too high back pressure causes the 
system to fill up with water that affects the outlet 
valve and valve seat. 

 

 

Figure 13: Standard exhaust system 

 

 

1 Exhaust water lock;  

2 Exhaust outlet muffler;  

3 Exhaust line Ø 40 mm (1

5

/

8

”);  

4 Goose neck; 

5 Through-hull exhaust outlet Ø 40 mm (1

5

/

8

”); 

6 Water level.  

Содержание M-GV 10

Страница 1: ...LLATION MANUAL M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 genverters for marine use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower...

Страница 2: ...cooling 7 2 9 Wet exhaust system 9 2 9 1 General 9 2 9 2 Standard exhaust system 9 2 9 3 Super silent exhaust system 10 3 ELECTRICAL INSTALLATION 12 3 1 Digital Diesel Control system 12 3 2 Remote con...

Страница 3: ...tained in this manual apply solely to standard versions of the two and three cylinder genverters delivered by WhisperPower This manual is valid for the following models Refer to the user s manual for...

Страница 4: ...itions that may affect the engine and electronics The air inlet of the engine room must be protected against the ingress of water and it is recommended to fit an air inlet strainer for protection agai...

Страница 5: ...t the top of the engine compartment to evacuate the hottest air An engine compartment blower should be used as an extraction ventilator to remove air from the engine room In cases where it is impossib...

Страница 6: ...e top Interference of the two systems propulsion engine and genverter should be avoided Emptying the tank below the level of the suction pipe of the genverter could make it necessary to bleed the fuel...

Страница 7: ...or seawater After the raw water is warmed up in the heat exchanger it is dumped overboard by injecting it in the exhaust 2 8 2 The internal cooling system The internal cooling system should be filled...

Страница 8: ...appropriate water strainer with connections of well accessible position 5 cm above the waterline Figure 13 ref 6 2 8 4 5 Siphon breaker air vent When the point of water injection is below the waterli...

Страница 9: ...st point of the exhaust system see Figure 10 ref 1 The exhaust hose must have an inner diameter of 40 mm 1 5 8 The exhaust system must be installed so that the back pressure inside the exhaust does no...

Страница 10: ...ck is not required If the through hull exhaust outlet has to be mounted far from the generating set i e the length of the exhaust piping from the generator to the top of the goose neck water separator...

Страница 11: ...ost inaudible For optimal noise reduction the sea water outlet from the exhaust water separator centre outlet on the unit see Figure 17 should be installed below the water level to eliminate noisy spl...

Страница 12: ...el using the modular connectors on the back of the units Actually the slaves are regular remote control panels offering all functions again When using the factory settings installation is very simple...

Страница 13: ...tery should be connected check polarity to the connector on the back of the remote panel Figure 20 The sense wires must be connected directly to the second battery and be protected by a 3A fuse Settin...

Страница 14: ...Special attention has to be paid on dividing the system in branches which are fused individually It is absolutely essential that each and every circuit in the electrical system be properly installed b...

Страница 15: ...ine and check if the lift of the fuel is less than 1 m Check if there is no air in the water fuel separator 9 Check if the air intake in the canopy is not blocked 10 Check the oil level and colour of...

Страница 16: ...28 mm 6 2 50221007 Male hose connector 20 mm 7 1 50230060 Nickel plated brass intake strainer TOTAL 40230211 WATER INLET KIT 20 mm for M GV 2 M GV 3 M GV 8 and M GV 10 no qty article no description di...

Страница 17: ...bly 20 mm 2 4 50221502 Hose clamp 19 29 mm 3 3 m 50220056 Raw water hose 19 28 mm TOTAL 40230273 SYPHON BREAKER KIT 20 mm for M GV 2 M GV 3 M GV 8 and M GV 10 no qty article no description dimensions...

Страница 18: ...5 50 mm 23 2 5m 50220033 Marine exhaust hose 40 mm 31 1 50221015 Male hose connector 1 40 mm 32 1 50230044 Lever operated ball valve f f 1 33 1 50230033 Brass through hull fitting 1 70 mm 34 1 4023019...

Страница 19: ...pple 8 mm TOTAL 40230205 FUEL KIT OPTIONAL INSTALLATION MATERIALS no qty article no description dimensions 48 1 50221522 Hose clamp stainless 10 16 mm not shown per m 50222020 copper fuel pipe 6 8 mm...

Страница 20: ...DIAGRAMS DRAWINGS 20 M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN 5 DIAGRAMS DRAWINGS 5 1 ELECTRICAL DIAGRAMS Figure 24 Layout of M GV 8 and M GV 10 genverter systems...

Страница 21: ...DIAGRAMS DRAWINGS M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN 21 Figure 25 Layout of M GV 15 genverter system...

Страница 22: ...DIAGRAMS DRAWINGS 22 M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN Figure 26 Electrical control diagram...

Страница 23: ...DIAGRAMS DRAWINGS M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN 23 5 2 MECHANICAL DRAWINGS Figure 27 M GV 2 and M GV 8...

Страница 24: ...DIAGRAMS DRAWINGS 24 M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN Figure28 M GV 3 and M GV 10...

Страница 25: ...DIAGRAMS DRAWINGS M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN 25 Figure 29 M GV 3 and M GV 15...

Страница 26: ......

Страница 27: ......

Страница 28: ...Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com info whisperpower com...

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