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INSTALLATION 

6

 

M-GV/2, M-GV/3, M-GV/3+, M-GV 8, M-GV 10 and M-GV 15 — June 2017 — EN

 

 

 

Figures 4 and 5: 
Connections for genverters using D1105 engine block 

 

2.7 

FUEL SUPPLY  

2.7.1 

Fuel tank  

Fuel  tanks  should  be  made  of  appropriate  material  such  as 
(stainless) steel or plastic. Steel tanks should not be galvanized 
or painted inside. Condensation can occur in metal tanks when 
temperature  changes.  Therefore,  water  accumulates  at  the 
bottom  of  the  tank  and  provisions  should  be  made  for  the 
drainage of this water. 

The tank will need a filling connection, a return connection and 
an  air  ventilation  connection  which  will  require  protection 
against water entry. 

Some official regulations do not allow connection points at the 
base of the fuel tank; connections are to be made at the top of 
the  tank  with  internal  tubing  down  to  a  few  cm  above  the 
bottom  of  the  tank.  When  using  the  existing  fuel  tank  of  the 
propulsion engine, fitting should be carried out with extra care. 
Both a supply line and a return line should be installed and go 
into  the  tank  from  the  top.  Interference  of  the  two  systems 

(propulsion engine and genverter) should be avoided. Emptying 
the  tank  below  the  level  of  the  suction  pipe  of  the  genverter 
could make it necessary to bleed the fuel system. 

 

Figure 6: Fuel tank below the genverter

 

 

Figure 7: Fuel tank above the genverter

 

2.7.2 

Fuel lift pump  

All models are fitted with an external fuel lift pump. This should 
be  mounted  close  to  the  tank,  in  an  angle  or  vertically  to 
prevent  air  bubbles  from  blocking  the  system.  As  the  pump 
makes  clicking  noises,  it  is  recommended  to  use  rubber 
mountings.  If  the  clicking  noises  of  the  pump  are  not 
acceptable, a noiseless pump is available as an option (art. no. 
50202200). 

 

Figure 8: Fuel line assemblies with pump mounted vertically or 
in an angle

 

2.7.3 

Fuel pipes  

When  the  tank  is  above  the  genverter  (Figure 7)  we 
recommend  ending  the  return  line  on  the  top  of  the  tank. 
When  the  return  is  on  the  top,  siphoning  of  the  return  line  is 
impossible  in  case  of  a  leakage.  Only  the  fuel  supply  line  will 
need to be fitted with a fuel cock. When the tank is below the 
genverter  (Figure 6)  we  recommend  ending  the  return  line  on 
the bottom of the tank below the inlet of the supply line. This 
will  prevent  the  fuel  supply  line  from  being  drained  into  the 

Содержание M-GV 10

Страница 1: ...LLATION MANUAL M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 genverters for marine use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower...

Страница 2: ...cooling 7 2 9 Wet exhaust system 9 2 9 1 General 9 2 9 2 Standard exhaust system 9 2 9 3 Super silent exhaust system 10 3 ELECTRICAL INSTALLATION 12 3 1 Digital Diesel Control system 12 3 2 Remote con...

Страница 3: ...tained in this manual apply solely to standard versions of the two and three cylinder genverters delivered by WhisperPower This manual is valid for the following models Refer to the user s manual for...

Страница 4: ...itions that may affect the engine and electronics The air inlet of the engine room must be protected against the ingress of water and it is recommended to fit an air inlet strainer for protection agai...

Страница 5: ...t the top of the engine compartment to evacuate the hottest air An engine compartment blower should be used as an extraction ventilator to remove air from the engine room In cases where it is impossib...

Страница 6: ...e top Interference of the two systems propulsion engine and genverter should be avoided Emptying the tank below the level of the suction pipe of the genverter could make it necessary to bleed the fuel...

Страница 7: ...or seawater After the raw water is warmed up in the heat exchanger it is dumped overboard by injecting it in the exhaust 2 8 2 The internal cooling system The internal cooling system should be filled...

Страница 8: ...appropriate water strainer with connections of well accessible position 5 cm above the waterline Figure 13 ref 6 2 8 4 5 Siphon breaker air vent When the point of water injection is below the waterli...

Страница 9: ...st point of the exhaust system see Figure 10 ref 1 The exhaust hose must have an inner diameter of 40 mm 1 5 8 The exhaust system must be installed so that the back pressure inside the exhaust does no...

Страница 10: ...ck is not required If the through hull exhaust outlet has to be mounted far from the generating set i e the length of the exhaust piping from the generator to the top of the goose neck water separator...

Страница 11: ...ost inaudible For optimal noise reduction the sea water outlet from the exhaust water separator centre outlet on the unit see Figure 17 should be installed below the water level to eliminate noisy spl...

Страница 12: ...el using the modular connectors on the back of the units Actually the slaves are regular remote control panels offering all functions again When using the factory settings installation is very simple...

Страница 13: ...tery should be connected check polarity to the connector on the back of the remote panel Figure 20 The sense wires must be connected directly to the second battery and be protected by a 3A fuse Settin...

Страница 14: ...Special attention has to be paid on dividing the system in branches which are fused individually It is absolutely essential that each and every circuit in the electrical system be properly installed b...

Страница 15: ...ine and check if the lift of the fuel is less than 1 m Check if there is no air in the water fuel separator 9 Check if the air intake in the canopy is not blocked 10 Check the oil level and colour of...

Страница 16: ...28 mm 6 2 50221007 Male hose connector 20 mm 7 1 50230060 Nickel plated brass intake strainer TOTAL 40230211 WATER INLET KIT 20 mm for M GV 2 M GV 3 M GV 8 and M GV 10 no qty article no description di...

Страница 17: ...bly 20 mm 2 4 50221502 Hose clamp 19 29 mm 3 3 m 50220056 Raw water hose 19 28 mm TOTAL 40230273 SYPHON BREAKER KIT 20 mm for M GV 2 M GV 3 M GV 8 and M GV 10 no qty article no description dimensions...

Страница 18: ...5 50 mm 23 2 5m 50220033 Marine exhaust hose 40 mm 31 1 50221015 Male hose connector 1 40 mm 32 1 50230044 Lever operated ball valve f f 1 33 1 50230033 Brass through hull fitting 1 70 mm 34 1 4023019...

Страница 19: ...pple 8 mm TOTAL 40230205 FUEL KIT OPTIONAL INSTALLATION MATERIALS no qty article no description dimensions 48 1 50221522 Hose clamp stainless 10 16 mm not shown per m 50222020 copper fuel pipe 6 8 mm...

Страница 20: ...DIAGRAMS DRAWINGS 20 M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN 5 DIAGRAMS DRAWINGS 5 1 ELECTRICAL DIAGRAMS Figure 24 Layout of M GV 8 and M GV 10 genverter systems...

Страница 21: ...DIAGRAMS DRAWINGS M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN 21 Figure 25 Layout of M GV 15 genverter system...

Страница 22: ...DIAGRAMS DRAWINGS 22 M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN Figure 26 Electrical control diagram...

Страница 23: ...DIAGRAMS DRAWINGS M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN 23 5 2 MECHANICAL DRAWINGS Figure 27 M GV 2 and M GV 8...

Страница 24: ...DIAGRAMS DRAWINGS 24 M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN Figure28 M GV 3 and M GV 10...

Страница 25: ...DIAGRAMS DRAWINGS M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 and M GV 15 June 2017 EN 25 Figure 29 M GV 3 and M GV 15...

Страница 26: ......

Страница 27: ......

Страница 28: ...Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com info whisperpower com...

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