background image

14

In some cases, a shorter extension above the roof may be 
possible with a liner than would be required with a masonry 
chimney.

For further information on relining, see “Fix 4—Relining.”

Fix 2—Change Venting Arrangements

If the masonry chimney has more than one channel, it may be 
possible to vent the gas appliances into one channel and vent the 
solid or liquid fuel appliance(s) into another channel(s). Do not 
vent an 80+ furnace inside of a metal liner with other appliances 
vented outside the liner.

Alternatively, the homeowner may agree to discontinue use of the 
fireplace (solid fuel appliance). If so, the tile liner must be cleaned 
to remove creosote buildup. The fireplace opening must then be 
permanently sealed.

If oil-fired appliance(s) are being replaced by gas-fired 
appliance(s), the tile liner must first be cleaned to remove the fuel 
oil residue.

If none of the above options is practical, the furnace may need to 
be vented vertically with a B Vent.

Under some conditions, a 90%+ furnace could be installed rather 
than an 80% furnace. The 90%+ furnace can be vented 
horizontally or vertically through PVC pipe.

Fix 3—Rebuild the Crown

If the chimney crown is damaged, a qualified mason must repair 
it in accordance with nationally recognized building codes or 
standards. One such standard which may be referenced is the 
Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning 
Appliances, ANSI/NFPA 211.

Fix 4—Relining

Relining options include B vent and flexible liners.

If the chimney has diagonal offsets, B vent probably cannot be 
used.

If B vent is to be used, it must be supported adequately. 
Supports (such as fire stops or thimbles) must be used to keep 
the B vent from coming into direct contact with the tile liner or 
chimney walls. Direct contact would result in higher heat loss, 
with an increased possibility of poor venting system 
performance.

It is not acceptable to vent one appliance inside the B vent and 
other appliances outside. 

The excess space between the B vent and the chimney walls 
must be covered at the top of the chimney by a weatherproof, 
corrosion resistant flashing. The B vent should then be topped 
with a listed vent cap. The listed vent cap will, when installed 
according to the manufacturer’s instructions, prevent problems 
due to rain, birds or wind effects.

A B vent installed as described in this section is considered to be 
an enclosed vent system, and the sizing tables in National Fuel 
Gas Code NFPA 54/ANSI Z223.1—latest edition and in the 
National Standard of Canada, CAN/CSA B149.1 and CAN/CSA 
B149.2—latest editions and amendments may be used.

If a flexible liner is to be used, it must be made of the proper 
materials, such as:

For most residential applications, an aluminum liner should 
be acceptable.

If the combustion air supplied to the furnace will be 
contaminated with compounds containing chlorine or 
fluorine, a liner of AL 29-4C stainless steel should be used. 
Common sources of chlorine and fluorine compounds include 
indoor swimming pools and chlorine bleaches, paint 
strippers, adhesives, paints, varnishes, sealers, waxes (which 
are not yet dried) and solvents used during construction and 
remodeling. Various commercial and industrial processes 
may also be sources of chlorine/fluorine compounds.

Heavier gauge 300 and 400 series stainless steel liners were 
developed for use with oil or solid fuel appliances. They are 
not suitable for use with gas-fired appliances. Flexible liners 
specifically intended and tested for gas applications are listed 
in the UL “Gas and Oil Equipment Directory” (UL Standard 
1777).

For sizing of flexible liners, see Note 22 and the tables in the 
National Fuel Gas Code NFPA 54/ANSI Z223.1—latest edition 
and in the National Standard of Canada, CAN/CSA B149.1 and 
CAN/ CSA B149.2—latest editions and amendments.

To install the liner, read and follow the liner manufacturer’s 
instructions and your local codes. Excess liner length should be 
pulled out of the chimney and cut off. 

NOTES: 

Use caution when doing this, as the cut edges of flexible 
liners may be sharp. 

Do not spiral excess liner inside of the chimney. 

Support the liner as recommended by the liner manufacturer. 

Some manufacturers of flexible liners offer an insulation sleeve 
designed to be added to the liner before it is installed in the 
chimney. 

NOTE: Poured insulation, either vermiculite or other materials, is 
no longer recommended. 

Insulation will need to be added to the flexible liner if:

It is required by the liner manufacturer’s instructions.

The previous liner was properly sized and installed, and 
suffered from condensation damage.

It is required by your local building codes.

Even if none of the 3 conditions exist which require additional 
liner insulation, the installer may wish to consider installing 
additional insulation if:

The local climate is very cold.

The chimney is very tall.

The vent connectors used are very long or have a large 
number of elbows.

Local experience indicates that flexible liners installed without 
insulation are likely to have condensation problems.

Insulation must be selected and installed in accordance with the 
liner manufacturer’s instructions.

Finally, cap the chimney and terminate the liner in accordance 
with the liner manufacturer’s instructions.

Install Ductwork

IMPORTANT: 

Install ductwork in accordance with NFPA 90B and any local 
codes.

When the furnace is installed so that the supply ducts carry 
air circulated by the furnace to areas outside the space 
containing the furnace, the return air shall be handled by a 
duct or ducts sealed to the furnace casing and terminated 
outsides the space containing the furnace.

If there is no complete return air duct system, the return air 
connection must be sealed to the furnace casing and run full 
size to a location outside the utility room or space housing 
the furnace to avoid a negative pressure on the venting 
system.

Содержание WFD18

Страница 1: ...Resetting from Lockout 34 ASSISTANCE OR SERVICE 36 Accessories 36 WPIO 359B Whirlpool Home Cooling and Heating 14610 Breakers Drive Jacksonville Florida 32258 Whirlpool Model WFM18 WFD18 ATTENTION INSTALLATION PERSONNEL As a professional installer you have an obligation to know the product better than the customer This includes all safety precautions and related items Prior to actual installation ...

Страница 2: ... in the Venting Requirements section of these instructions Adequate clearance must be provided around the vent air intake terminals Combustion products must be discharged outdoors Connect this furnace to an approved vent system only as specified in the Venting Requirements section of these instructions Never test for gas leaks with an open flame Use a commercially available soap solution made spec...

Страница 3: ... emissions can be re circulated throughout the structure if the furnace or air handler is operating in any mode CO can cause serious illness including permanent brain damage or death DANGER Goodman 43 Should overheating occur or the gas supply fail to shut off turn off the manual gas shutoff valve external to the furnace before turning off the electrical supply WARNING Possible property damage per...

Страница 4: ...g furnace installations and servicing to avoid damage to the integrated control module By putting the furnace the control and the person at the same electrostatic potential these steps will help avoid exposing the integrated control module to electrostatic discharge This procedure is applicable to both installed and non installed ungrounded furnaces 1 Disconnect all power to the furnace Do not tou...

Страница 5: ...s all local building codes and ordinances In their absence follow the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 and or CAN CSA B149 Installation Codes local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute 1430 Broadway New York NY ...

Страница 6: ...othes dryers Masonry acid washing materials If the furnace is used in connection with a cooling unit install the furnace upstream or in parallel with the cooling unit Premature heat exchanger failure will result if the cooling unit is placed ahead of the furnace If the furnace is installed in a residential garage position the furnace so that the burners and ignition source are located not less tha...

Страница 7: ... be used to insure safe and proper furnace operation All conversions must be performed by a qualified installer or service agency InstallationConfigurations Horizontal Installation Line contact to framing is permitted when installed in the horizontal configuration Line contact is defined as the portion of the cabinet that is formed by the intersection of the top and side IMPORTANT Accessibility cl...

Страница 8: ...al Fuel Gas Code NFPA 54 ANSI Z223 1 and or CAN CSA B149 Installation Codes If resizing is required on any portion of the venting system use the appropriate table in Appendix G in the latest edition of the National Fuel Gas Code ANSI Z223 1 and or CAN CSA B149 Installation Codes DuctworkRequirements Install all conditioned air plenums ducts and air filters if not provided on the furnace in accorda...

Страница 9: ...the outdoors or spaces open to the outdoors such as attics or crawl spaces Existing Venting Systems When an existing furnace is removed or replaced the original venting system may no longer be sized to properly vent the attached appliances An improperly sized venting system can result in the spilling of flue products into the living space the formation of condensate leakage etc See the Carbon Mono...

Страница 10: ...duced draft blower can be rotated 90 degrees for Category I venting For horizontal installations a 4 10 2 cm single wall pipe can be used to extend the induced draft blower outlet 1 3 cm beyond the furnace cabinet This product is not designed for counterclockwise induced draft blower rotation Vent the furnace in accordance with the National Fuel Gas Code NFPA 54 ANSI Z223 1 latest edition In Canad...

Страница 11: ...n on each of the procedures mentioned see the paragraph referenced with each item This inspection is based upon a draft topical report Masonry Chimney Inspection and Relining issued by the Gas Research Institute While not yet finalized we believe this report represents the best information on this subject which is currently available Goodman 68 Never allow the products of combustion including carb...

Страница 12: ...0 ft 3 m or Less From Ridge Wall or Parapet Termination More Than 10 ft 3 m From Ridge Wall or Parapet No Yes No Yes Proper chimney termination Check 1 Line terminate with listed vent cap Fix 1 Chimney channel free of solid and liquid fuel appliances Check 2 Change venting arrangements Fix 2 No No No No Yes Yes Yes Yes Rebuild crown Fix 3 and or reline Fix 4 Reline Fix 4 Reline Fix 4 Reline Fix 4 ...

Страница 13: ...e caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and replaced Fix 4 Relining Finally confirm that the metal liner is the correct size for the appliances to be installed Use the GAMA tables and rules NOTE If a metal liner is not present a clay tile liner must be ...

Страница 14: ... containing chlorine or fluorine a liner of AL 29 4C stainless steel should be used Common sources of chlorine and fluorine compounds include indoor swimming pools and chlorine bleaches paint strippers adhesives paints varnishes sealers waxes which are not yet dried and solvents used during construction and remodeling Various commercial and industrial processes may also be sources of chlorine fluo...

Страница 15: ...d air from entering the furnace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool position When the furnace is installed without a cooling coil it is recommended that a removable access panel be provided in the outlet air duct This opening shall be accessible when the furnace is installed and shall be of such a si...

Страница 16: ...low voltage thermostat connections to the ignition control board as indicated on the Wiring Connection Diagram in Troubleshooting 1 Disconnect power 2 Remove the screw from the furnace electrical connection box 3 Remove the cover from the furnace electrical connection box 4 Route the field supply wires to the furnace electrical connection box 5 Using UL listed wire connectors connect the field sup...

Страница 17: ...esistance should measure 10 ohms or less This furnace is equipped with a blower door interlock switch which interrupts unit voltage when the blower door is opened for servicing NOTE Do not defeat this switch 24 Volt Thermostat Wiring NOTE Wire routing must not interfere with circulator blower operation filter removal or routine maintenance Low voltage connections can be made through either the rig...

Страница 18: ...onnection The wiring must conform to all local and national codes 5 Connect the COM side of the humidifier to the B C terminal on the furnace control board or to the COM side of the 24VAC transformer NOTE Do not connect 155V humidifier to these terminals MakeGasConnections The furnace rating plate includes the approved furnace gas input rating and gas types The furnace must be equipped to operate ...

Страница 19: ...rst 2 threads Use ground joint unions Install a drip leg to trap dirt and moisture before it can enter the gas control valve The drip leg must be a minimum of 3 7 6 cm long Install a NPT pipe plug fitting accessible for test gage connection immediately upstream of the gas supply connection to the furnace Always use a backup wrench when making the connection to the gas control valve to keep it from...

Страница 20: ...e only reliable way to detect a propane gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters NBFU Manual 58 For satisfactory operation propane gas pressure must be 11...

Страница 21: ...r D Continuous 11 W C A D C B Propane Gas Piping Chart I Pipe or Tubing Length ft m Tubing Size O D Type L Nominal Pipe Size Schedule 40 10 3 730 1 700 3 200 5 300 8 300 3 200 7 500 20 6 1 500 1 100 2 200 3 700 5 800 2 200 4 200 30 9 2 400 920 2 000 2 900 4 700 1 800 4 000 40 12 2 370 850 1 700 2 700 4 100 1 600 3 700 50 15 2 330 770 1 500 2 400 3 700 1 500 3 400 60 18 3 300 700 1 300 2 200 3 300 ...

Страница 22: ... odor including near the floor 7 If a gas odor is detected following the 5 minute waiting period immediately leave the building and call your gas supplier or the fire department 8 If no gas odor is detected after 5 minutes push the switch to the ON position 9 Replace the door on the front of the furnace 10 Open the manual gas shutoff valve external to the furnace 11 Reconnect the electrical power ...

Страница 23: ...e barb fitting from the inlet pressure tap Replace the inlet pressure boss plug and seal with a high quality thread sealer 14 For the White Rodgers 36G22 valve tighten the inlet pressure test screw to seal pressure port clockwise 7 in lb minimum 15 Retest for leaks IMPORTANT Bubbles forming indicate a leak Turn off the gas and repair all leaks immediately 16 Reconnect all electrical power and turn...

Страница 24: ...ity 7 Turn off the gas supply to the furnace at the manual shutoff valve 8 Disconnect the manometer 9 Reinstall the plug before turning on the gas supply to the furnace 10 Turn off any unnecessary gas appliances stated in Step 4 Measuring Inlet Gas Pressure Alternate Method Gas Manifold Pressure Measurement and Adjustment A Open to atmosphere B Manometer hose C Outlet pressure boss D High fire reg...

Страница 25: ...t R and W contacts to provide a call for heat 20 Retest for leaks IMPORTANT Bubbles forming indicate a leak Turn off the gas and repair all leaks immediately Models Using 2 Stage Gas Control Valves Only small variations in gas pressure should be made by adjusting the gas control valve pressure regulator The manifold pressure must be measured with the burners operating To measure and adjust the man...

Страница 26: ...r overheating of the heat exchanger Determine and adjust the temperature rise as follows The temperature rise must be within the range specified on the rating plate or Specification Sheet applicable to your model Please contact your distributor for the applicable Specification Sheet Temperature Rise Measurement Rise Supply air temperature Return air temperature 1 Operate the furnace with burners f...

Страница 27: ...fixed 30 second blower on delay Electronic air cleaner terminals are energized with circulator blower Furnace is now operating in low stage heating mode Furnace operates integrated control module monitors safety circuits continuously If low stage delay period expires control will shift operation from low stage heating mode operation to high stage heating mode operation Control will energize circul...

Страница 28: ...on requirements from the airflow table in the Product Data Book applicable to your model Please contact your distributor for the applicable product data book 3 Relocate desired motor leads to the circulator blower heat and cool speed terminals on the integrated control module Terminals are identified as LO HEAT HI HEAT and COOL hot If a heating speed and the cooling speed are the same a jumper wir...

Страница 29: ...7 43 1 498 45 1 448 46 1 390 1 302 1 222 Med 2 5 1 159 58 1 156 58 1 145 58 1 127 59 1 108 60 1 075 1 033 957 Med Lo 2 0 938 916 916 900 889 865 829 785 Low 1 5 785 766 743 730 709 683 666 604 WFM180904B Medium High 4 0 2 051 1 983 1 895 35 1 812 37 1 725 39 1 627 1 530 1 439 Med 3 5 1 736 38 1 708 39 1 652 40 1 611 41 1 540 43 1 475 1 394 1 307 Med Lo 3 0 1 493 45 1 668 40 1 459 46 1 429 47 1 389...

Страница 30: ...181155AXC Medium High 3 0 2 405 35 2 361 36 2 250 38 2 161 39 2 037 42 1 937 1 808 1 689 Med 2 5 1 880 45 1 838 46 1 794 47 1 734 49 1 677 51 1 568 1 510 1 401 Med Lo 2 0 1 659 51 1 630 51 1 587 54 1 537 55 1 492 57 1 445 1 368 1 287 Low 1 5 1 472 58 1 454 59 1 404 61 1 366 62 1 326 64 1 300 1 228 1 139 WFM18 CFM and Temperature Rise vs External Static Pressure Model Heating Speed as Shipped Motor...

Страница 31: ...r Size table to ensure proper unit performance To remove filters from an external filter rack in an upright upflow installation follow the directions provided with external filter rack kit Induced Draft and Circulator Blowers The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor windings f...

Страница 32: ...c part on this furnace Furnace Fails to Operate Properly Review Sequence of Operation and visually inspect the following before troubleshooting Is the integrated ignition blower control board and power to the furnace on Is the blower compartment door securely closed Are the manual shutoff valves in the gas line to the furnace open Are all wiring connections secure Start the system by setting therm...

Страница 33: ...lue piping for blockage proper length elbows and termination See Vent Flue Pipe Verify proper induced draft blower performance Check circulator blower speed and performance Correct speed or replace blower if necessary Furnace fails to operate Integrated control module diagnostic LED is flashing 2 flashes 2 flashes Pressure switch circuit is closed Induced draft blower is not operating Induced draf...

Страница 34: ...in 24 volt AC control circuits or safety circuits Faulty rollout limit switch Check burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check rollout limit switch Replace if necessary Check induced draft blower for proper performance Replace if necessary Tighten or correct wiring connection Repair short in 24 volt AC c...

Страница 35: ...t 15 Pin Plug On Some Models Capacitor Circulator Blower BR XFMR 115V 24V Humidifier Integrated Control Module GND XFMR 6 GND 8 MVC 9 MVH 12 MVL 2 Gas Control Valve Induced Draft Blower Pressure Switch C NO C G W R Auxiliary Limit Controls PS 10 PS O 4 HL I 7 HL O 1 To Micro Auto Reset Primary Limit Control RO 2 11 RO 1 5 XFMR 3 Manual Reset Rollout Limit Control s Single Control On Some Models 24...

Страница 36: ...rive Jacksonville FL 32258 Please include a daytime phone number in your correspondence Accessories To order accessories contact your Whirlpool Home Cooling and Heating dealer WPIO 359A 2009 All rights reserved Registered Trademark TM Trademark of Whirlpool U S A Manufactured under license by Tradewinds Distributing Company LLC Jacksonville Florida 9 09 Printed in U S A ...

Отзывы: