Wheatstone E-SAT, Техническое руководство

Страница: 32 / 126

G E N E R A L I N F O R M A T I O N
page 1 – 24
E-Series Network / Apr 2007
HAND CRIMP TOOL WIRING INSTRUCTIONS
The supplied hand crimping tool (W/S#850067) is used for all I/O wiring con-
nections to and from the console. It is to be used with the supplied pin (figure 1)
intended for 22"-28" gauge wire.
1) Strip wire approximately 3/16" (insert in
proper wire stripper, rotate one half turn, and
pull insulation off wire).
2) Leaving wire aside for the moment, with
crimping tool fully open (engraved side toward
you) bring a terminal into position from the
unmarked side of the tool. Place the conductor
tabs (inner set as shown in figure 1) on the
"18-22" or "24-30" (depending on the wire) an-
vil (slightly curved surface) so that the circular
portion of the tabs rests in the curved surface
of the anvil and the two tabs face up into the
walls of the female jaw. The insulation tabs will
be flush with the top of the tool (figure 2).
3) Close tool very slightly, only to the point
of holding the terminal in position (figure 2).
4) Insert wire into terminal until wire insu-
lation is stopped by conductor tabs (figure 3).
CRIMP by squeezing handles until jaws are fully
closed (figure 4).
5) If there is an insertion error or if a circuit
change is needed, you'll need to use an extrac-
tor tool to remove terminals (see next page).
Note that metallized plastic hoods for each
connector are also supplied with the router.
(1) Pin crimp terminal
CONDUCTOR
TABS
INSULATION
TABS
INSULATION
STOPS HERE
(2) The terminal conductor tabs (pointing UP) are
placed in anvil 18-22; the terminal's insulation tabs
extend in front towards the camera.
(3) The stripped wire is placed into the terminal and
crimped. Note the wire's insulation must stop just
short of the conductor tabs (detail)
(4) Final step: jaws fully closed; the insulation tabs
have been crimped.
Insulation
stops here
E-Series Network / Jan 2008